World Class Composites: One-Stop Solution for Modern Manufacturing Industry Forget traditional raw materials like steel and cast iron used in manufacturing. Advanced composites are superheroes of modern manufacturing like automobiles, aerospace, and marine. Thanks to the incredible strength, lightweight, and flexibility of world class composites. They have changed the way the manufacturing industry designs and manufactures products for B2B and B2C markets. Advanced composites are blessings to manufacturing companies, engineers, and technicians. Extra level of customization Undoubtedly, advanced composites are game-changers in the manufacturing sector. They have some unique features unavailable to steel or aluminum. Moreover, some of their key aspects can be customized as per the specific needs of the manufacturers in different sectors. For example, with material choice, design specifications, and fiber orientation, the heat dissipation level of the advanced composites can be altered. Top-grade advanced composite manufacturers can customize different aspects of the composites. The key areas where they can bring specific changes for customization include –
Fiber selection: Different fiber materials such as carbon, glass, and aramid offer different properties. Carbon fiber offers a high strengthto-weight ratio while glass fiber offers high insulation. Matrix selection: The matrix is the resin that binds the fibers together. Different raisins offer different characteristics in terms of strength, flexibility, and even fire resistance. Fiber orientation: the orientation of the fibers in the composite has remarkable impacts on different features of the composite. Fillers and additives: World class composites manufacturers can incorporate various fillers and additives to incorporate various
characteristics into the composites. For example, specific metallic particles can enhance the thermal conductivity. Layers and stacking: The layering sheets of fibers pre-impregnated with resins can be stacked in different orientations and thicknesses to attribute specific properties to specific sections of the composite part. Advanced composites manufacturing process: The manufacturing process also influences the characteristics of the composites. Compression molding or autoclave curing influences the final properties of the composite.
The increasing importance of advanced composites The manufacturing sectors like automotive, aerospace, marine, railway, medical products, sports products, luxury cars and bikes sector, and renewable energy are largely dependent on advanced composites. What makes world class composites indispensable in these industries? 1. Customized properties Unlike traditional materials like steel, cast iron, aluminum, or plastics, advanced composites can be customized as per the requirements of the manufacturers in different sectors. Specific properties like high heat dissipation, better electric conductivity, higher flexibility, more elasticity, or lighter weights can be achieved by altering different aspects of a composite. Advanced Composites parts and components manufacturers like Rockman Advanced Composites is well-equipped to customize parts and components frequently used in automotive, aerospace, marine, and other sectors. They can even customize the same parts of a two-wheeler or four-wheeler according to the demands of different clients. They use truly world class composites. 2. Lightweight parts and components Parts and components made of advanced composites are lightweight with a high strength-to-weight ratio. The composite materials are harder than steel but at least 30% lighter than it. Lighter parts and components make the final products like cars and bikes more fuel efficient. Again, lighter blades can revolve faster and capture more wind energy. Lighter materials help to design more maneuverable tennis rackets, faster bicycles, and many other articles used in sports and entertainment. 3. Corrossion resistance Most of the advanced composites are highly corrosion resistant making them suitable for harsh environments. 4. Design flexibility No other materials used in the manufacturing industry are as flexible as advanced composites. Top-grade manufacturers in this field like Rockman
Advanced Composites use world class composites for more aerodynamic designs for the automotive, aviation, marine, railway, or renewable industry. Medical implants are now more advanced and precise for the human body.
