Raysun Techno Industries LLC Precision Engineering and Advanced Industrial Solutions Introduction Raysun Techno Industries LLC is a leading industrial services provider based in the heart of Dubai, UAE. With decades of engineering experience and a passion for technical excellence, Raysun has established itself as a one-stop solution for all industrial fabrication and inspection needs. Serving a wide range of industries—especially oil and gas, petrochemicals, manufacturing, and heavy equipment sectors—the company delivers high-performance solutions through advanced technologies and a dedicated team of experts. At its core, Raysun believes in precision, durability, and customer-centric services. It combines innovation with reliability, working closely with clients to tailor engineering processes and outcomes to exact project needs. From cladding works in Dubai to comprehensive welding repair, from CNC precision machining to electromechanical diagnostics—Raysun has become synonymous with trust and quality. This document provides a detailed overview of Raysun Techno Industries LLC’s major services: Welding, Machine Shop, Surface Treatment, Inspection, and Electromechanical Lab. Each service is backed by industry best practices, modern machinery, and a dedicated team of skilled engineers and technicians.
Welding
Welding is one of the foundational services offered by Raysun, providing advanced joining technologies that ensure the integrity and strength of critical metal components. The company specializes in multiple welding techniques, including TIG, MIG, Stick, Submerged Arc, Laser Welding, and Orbital Welding, each selected based on material, thickness, and operational application. Raysun’s welding team is certified under international standards, and all procedures are conducted in line with ASME and AWS regulations. The company’s welding solutions are used extensively in pressure vessels, piping systems, structural frameworks, molds, and industrial components exposed to high stress or corrosive environments. A significant strength of Raysun's Welding division is its ability to perform precision repairs. Rather than replacing costly industrial parts, clients can opt for hardfacing and overlay welding, prolonging the life of components and minimizing operational downtimes. The company also supports robotic welding for repetitive high-volume work, ensuring consistency and speed. Applications of Raysun’s Welding service include: Valve repair and restoration Heat exchanger fabrication Stainless steel and Inconel joining
Boiler tube repairs Weld overlays for corrosion and abrasion resistance
Machine Shop
The Machine Shop division at Raysun Techno Industries LLC houses state-of-the-art CNC turning and milling centers, ensuring the highest precision in industrial part manufacturing and re-machining. This facility is designed to meet the demands of modern engineering, where accuracy, speed, and repeatability are critical. Equipped with a wide range of tools—lathes, grinders, vertical and horizontal milling machines, boring tools, and drill presses—Raysun’s Machine Shop can handle components of various sizes and complexities. From single prototypes to large production runs, the company adapts quickly to project needs while ensuring dimensional accuracy within microns. Materials handled include: Carbon Steel Stainless Steel Brass Aluminum Titanium
High-nickel Alloys This division works closely with the Welding and Inspection teams to ensure that finished components not only match specifications but are also ready for immediate installation or further processing. Key projects handled by the Machine Shop include: Re-machining of hydraulic cylinders Production of custom bushings, flanges, and adapters Pump shaft manufacturing Gearbox housing repairs CNC prototyping for mechanical R&D
Surface Treatment
Surface finishing is vital for enhancing the performance, aesthetics, and life span of industrial components. Raysun’s Surface Treatment department specializes in advanced methods that ensure protection against corrosion, improve wear resistance, and enhance component reliability. The company offers several Surface Treatment processes, including:
Bead Blasting: To create a uniform surface finish and remove impurities. Shot Peening: To improve fatigue strength and reduce stress corrosion cracking. Cold Roll Finishing: Enhances surface strength and appearance. Coating Services: Includes powder coating, non-stick coatings, and ceramic thermal barriers. Raysun’s team consults with clients to choose the right treatment based on the operational environment and expected mechanical load. The process parameters are strictly controlled, and all treatments undergo quality checks to ensure consistency. Applications of Surface Treatment services include: Aerospace and defense components Valves and flanges used in marine environments Food processing machinery requiring non-stick surfaces Chemical plant equipment exposed to aggressive media This division also supports cladding works in Dubai, where advanced materials are overlaid on base metals to enhance surface properties without compromising structural integrity.
Inspection
Quality control is not optional in industrial fabrication—it is mandatory. Raysun’s Inspection department ensures that all incoming materials, in-process works, and final products meet or exceed international standards and client specifications. The Inspection services offered by Raysun include: Non-Destructive Testing (NDT): Magnetic Particle Inspection (MPI), Liquid Penetrant Testing (LPT), Ultrasonic Testing (UT), and Radiographic Testing (RT). Dimensional Inspection: Performed using micrometers, gauges, and coordinate measuring machines (CMM). Hardness Testing: Verifying material strength through Brinell, Rockwell, and Vickers methods. Weld Inspections: Visual and non-visual testing based on AWS D1.1 and ASME IX standards. The team comprises certified inspectors who follow ISO and API standards to identify flaws, structural weaknesses, or dimensional deviations before delivery. The results are documented and shared transparently with clients for quality assurance and traceability. With in-house and on-site capabilities, the Inspection division supports large-scale projects across construction sites, refineries, and heavy manufacturing plants.
Electromechanical Lab
Raysun’s Electromechanical Lab is a specialized facility designed for the testing, maintenance, and refurbishment of rotating and static electrical machinery. This department plays a critical role in industrial reliability, helping clients reduce failures and increase equipment lifespan through advanced diagnostics and expert repair. Services under the Electromechanical Lab include: Electric Motor Rewinding and Balancing Transformer Testing and Oil Filtration Alternator Rebuilds Relay and Control Panel Diagnostics Infrared Thermography and Vibration Analysis The lab uses modern instruments to measure winding resistance, insulation breakdown, current imbalances, and harmonic distortion. Once issues are identified, the team recommends corrective measures, from simple rewinds to complex component replacements. This division works in tandem with the Machine Shop and Welding departments to offer complete refurbishment solutions under one roof. It is particularly beneficial to oil & gas clients, where unexpected breakdowns can lead to millions in losses.
Industries Served Raysun Techno Industries LLC caters to several sectors that demand high-performance engineering services. These include: Oil and Gas: Equipment fabrication, repair, and cladding to withstand corrosive and highpressure conditions. Manufacturing: Custom machining and surface treatment of parts for continuous production. Construction: Welded and inspected structural elements, cladding applications, and load-bearing parts. Maritime and Shipbuilding: Anti-corrosion surface treatments, propeller repairs, and mechanical part rebuilding. Power Generation: Precision repairs of turbine parts, alternators, and transformers. Defense and Aerospace: Strict inspection and surface treatment protocols for missioncritical components.
Commitment to Quality and Safety At Raysun, quality is not just a promise—it is a culture. All departments operate under strict quality control systems, and continuous improvement is ingrained in the workflow. Safety is another priority; every procedure, from welding to electromechanical testing, is carried out in compliance with HSE norms to protect both people and assets.
Certifications and standards observed include: ISO 9001: Quality Management System ISO 14001: Environmental Management OHSAS 18001: Occupational Health and Safety ASME and AWS welding standards API and ASTM materials compliance
Why Choose Raysun Techno Industries LLC? Integrated Services: Everything from fabrication to inspection under one roof. Custom Solutions: Tailored engineering based on specific industry challenges. Technology-Driven: Continuous investment in machinery and training. Expert Workforce: Skilled and certified engineers, inspectors, and machinists. Proven Experience: A long track record with multinational corporations and government sectors. Name:
Raysun Techno Industries LLC
Phone:
9714 8844806
E-mail ID:
[email protected]
Website:
https://raysun.ae/
Conclusion Raysun Techno Industries LLC stands as a beacon of excellence in the industrial sector of the UAE. Through innovation, precision, and an unwavering commitment to quality, it delivers unmatched engineering services that help clients build, maintain, and optimize their assets. Whether you are looking for cladding works in Dubai, advanced machining, or diagnostic support for electromechanical systems—Raysun is your trusted partner.
