Lithium-Ion Battery Assembly Line | Automated Manufacturing by Semco Infratech

Lithium-Ion Battery Assembly Line End-to-End Automation by Semco Infratech Pvt. Ltd.

Introduction to Lithium Battery Assembly Lines A battery assembly line precisely integrates individual cells into powerful packs. This intricate process is vital for Electric Vehicles (EVs), Energy Storage Systems (ESS), telecom infrastructure, and industrial power solutions. Automation on these lines is critical. It ensures unparalleled efficiency, consistent quality, and enhanced safety, meeting the rigorous demands of modern energy applications.

Assembly Process Overview

Step 1: Cell Preparation & Sorting Barcode & Grading

Testing Precision

Automated Sorting

Individual cells are precisely graded and

Critical parameters like internal

Cells are automatically sorted by the Cell

assigned unique barcodes for traceability.

resistance and voltage are accurately

Sorting Machine, ensuring optimal pack

tested using Semco SI BCDS.

consistency.

Assembly Process Overview

Step 2: Cell Welding & Structural Assembly Advanced Welding Utilizing high-precision laser welding or robust spot welding techniques for secure connections.

Flexible Integration Offering both automatic integration with the Semco SI-LR DSWM or HCLW, and manual options for diverse needs.

Structural Integrity Ensuring durable and reliable mechanical structures for the final battery pack.

Assembly Process Overview

Step 3: BMS Integration & Pack Configuration Wiring

Balance Testing

Programming The Battery Management System (BMS) is the brain of the battery pack, providing crucial protection and monitoring. Semco Infratech ensures seamless integration through precise wiring, advanced programming, and thorough balance testing, guaranteeing optimal performance and safety throughout the battery's lifecycle.

Assembly Process Overview

Step 4: End-of-Line (EOL) Testing

Aging Test

Charge-Discharge Cycles

Safety & Compliance

Packs undergo rigorous aging tests to

Comprehensive cycling tests using EOL

Insulation and short-circuit tests ensure

simulate long-term performance and identify

testers verify capacity, efficiency, and overall

adherence to safety standards and regulatory

potential defects.

reliability.

compliance.

Why Choose Semco Infratech? Indian Manufacturing Excellence

Customization & Scalability

ISO certified, R&D-driven design ensures superior quality and

Tailored solutions to meet specific production volumes and

innovation.

unique battery requirements.

Dedicated Service & Support

Proven Industry Results

Comprehensive after-sales support ensures seamless operation

Trusted by leading OEMs for reliable, high-performance battery

and maximum uptime.

assembly lines.

Accelerate Your Battery Production Discover how Semco Infratech¾s automated assembly lines can transform your manufacturing process. Book a Consultation

Request Layout Design Visit: www.semcoinfratech.com