VALVES & CONTROLS
ANDERSON GREENWOOD INSTRUMENTATION PRODUCTS LARGE BORE INTELLIMOUNT™ SYSTEM Stabilized Connector (Futbol) System, The next generation of manifold systems
Product overview
Features and benefits
The Large Bore IntelliMount™ direct mount manifold is the next generation of the ACCU-Mount® System for natural gas, liquid or steam measurement applications. Designed for close-coupling DP or multi-instruments (D/P, pressure, electronic flowmeter, etc.) to senior and junior orifice changers and/or orifice-flange unions. The Large Bore IntelliMount™ is available in renewable metal or soft seat configurations and features either GRAFOIL® or Teflon® stem packings.
• Enhanced transmitter performance -
The Large Bore IntelliMount’s superior design reduces the number of leakpoints and overall installation weight in relation to the former ACCU-Mount® modular manifold system. Furthermore, the Large Bore IntelliMount™ is factory assembled and tested, decreasing required costly field-installation time. The Large Bore IntelliMount™ used with Coplanar™ transmitters features unique patented integral differential pressure/ pressure adapter plates. This feature eliminates the otherwise required Coplanar™ adapter flange, removing a potential leakpoint and unnecessary weight.
close coupled straight through 3/8" [10 mm] bore to transmitter, reducing gauge line error.
• Provides required spacing for installation via Sr. Orifice Changers without the otherwise required spacer flanges or manifolds.
• Optional rating to FIRESAFE API 607. • Coplanar™ flange (Rosemount 305) elimination system available. Two-piece modular system affords permanent protection of Rosemount 305 diaphragms during maintenance procedures.
• No additional brackets or pipe support required.
• Maximum two-piece system, regardless of the number of required instruments. The DP and Gauge Pressure adapter plate integral to the manifold system eliminates the otherwise additional required flange connectors, reducing leakpoints, installation time, required components and weight.
• Elimination of impulse lines - direct mount system.
• Post installation instrument retrofit capability.
• Mounts all manufacturers field instruments i.e., Rosemount, Yokogawa, Smar, Taylor, Bailey, Moore, Honeywell and Foxboro.
• Elimination of conventional root block valve block system.
• Modular design allows for system hydrotest, and certification while affording instrument protection/ controlled storage until commissioning. Total installation, including transmitter, ships in one package to the field.
AGIMC-0347-US-1303
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ANDERSON GREENWOOD INSTRUMENTATION PRODUCTS LARGE BORE INTELLIMOUNT™ SYSTEM Leak Point and Weight Comparison Leak points comparison
• Reduction of leak points by 50% • Weight reduction of 60%
• Installation space requirements • Easier installation reduced by 40%
Large bore intellimount:
AF/5GDB Dual Installation of Differential and Gauge Pressure Coplanar™ Transmitters = Potential Leak Points
Materials Technical data
Conventional direct mount:
Standard
SS Valve
Standard Material Traceability Standard material traceability to EN102043.1, 50049-3.1, instrument and isolation/block modules bodies only.
Valve Packings and Flange Seals
— — — —
316 SS 316 SS 316 SS Austenitic SS
Body Bonnet Stem Non-Wetted Parts
— — — —
A105 CS 316 SS 316 SS Austenitic SS
CS Valve
Teflon® (Standard) • Maximum pressure: 6,000 psig [414 barg] • Maximum temperature: 500°F [260°C] GRAFOIL® (Optional) • Maximum pressure: 6,000 psig [414 barg] • Maximum temperature: 1000°F [538°C]
Body Bonnet Stem Non-Wetted Parts
Special For severe service, manifolds are available in the following exotic materials:
Seat Temperatures
Monel® Alloy 400 Duplex S31803 Hastelloy® C276
Delrin® 200°F [93°C] maximum Teflon® 500°F [260°C] maximum PEEK 400°F [204°C] maximum
= Potential Leak Points Notes: 1. Coplanar™ is a trademark of Rosemount, Inc.
Bolting All IntelliMount™ assemblies are supplied with high tensile steel bolts as standard. Optional stainless steel bolts (B8M Class 2) are available; please specify when ordering.
2. Delrin® and Teflon® are registered trademarks of E.I. duPont de Nemours and Company. 3. GRAFOIL® is a registered trademark of Graftech International Inc. 4. Hastelloy® is a registered trademark of Haynes International. 5. Monel® is a registered trademark of Special Metals Corporation. 6. Viton® is a registered trademark of DuPont Performance Elastomers.
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ANDERSON GREENWOOD INSTRUMENTATION PRODUCTS LARGE BORE INTELLIMOUNT™ SYSTEM Dimensions, inches [mm] – Horizontal Shown
10.9 [277]
AF/3B Style Single block for use with biplanar transmitters.
8.1 [206]
D/P
14.0 [356]
Inlet
AF/5GDB Style 10.5 [267]
Single block for dual mounted biplanar transmitters. D/P
G/P
Vent
Inlet
AFD/5GC Style 9.3 [336]
Double block for Coplanar transmitters. D/P
Vent
Inlet
12.2 [310]
AFS/5GC Style
11.2 [284]
Single block for Coplanar transmitter. D/P
9.3 [236]
Vent
Inlet
AFD/5GDB Style
12.2 [310]
Double block for dual mounted biplanar transmitters. D/P
Vent
G/P
8.9 [226]
14.0 [356]
10.9 [277]
Inlet
Standard Configuration Block Configuration Copyright © 2013 Pentair
AGIMC-0347-US-1303
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ANDERSON GREENWOOD INSTRUMENTATION PRODUCTS LARGE BORE INTELLIMOUNT™ SYSTEM Bonnet Technology Valve technical specifications
Features and benefits
The IntelliMount™ features high performance valves for reliable bubble-tight performance.
• Body to bonnet pressure seals below threads preventing process from corroding bonnet retention threads which are loaded in compression for additional strength.
Isolation is achieved with the “H” series plug valve or the optional Fire-Safe “P” (use FS designation for Fire-Safe service) non-rotating stem bonnet assembly. Venting and equalizing are achieved with the H7/H5 needle/globe valve.
• Back seat design provides secondary stem seating and prevents stem blowout.
• Stem packing with GRAFOIL® or Teflon® for bubble-tight sealing. • Optional Fire-Safe block valves to AP1 607.
• Adjustable gland follower allows easy access to adjust the packing gland.
H5 bonnet for venting and equalize service • • • • • •
• Stem threads are located above the stem packing and are completely isolated from the process.
Needle valve 0.14" [3.5 mm] bore Rotating stem and plug Soft or metal seats 6000 psig [414 barg] Soft seat - Delrin®, Teflon®, PEEK
H7 bonnet for venting and equalize service • • • • •
• Hard seat - 316/316L SS
Needle/globe valve 0.2" [5.0 mm] bore Free swivel ball end stem 6000 psig [414 barg] -71°F to 1000°F [-57°C to 538°C]
Handle Assembly
Handle Assembly
Weather Resistant Plastic Cap (PTFE Packed only)
PTFE Stem Packing Stem Packing Below the Threads Bonnet Lock Pin
Bonnet Lock Pin
Metal Seat for High Temperature Applications
Bonnet-to-Body Metal Seal
H bonnet for isolation service • • • • • • •
Rising plug valve 3/8" [10 mm] bore Rotating stem and plug Soft or metal seats 6000 psig [414 barg] Soft seat - Delrin®, Teflon®, PEEK Hard seat - 316/316L SS Handle Assembly Weather Resistant Metal Cap
P bonnet for Fire-Safe service • • • • •
API 607 Fire-Safe Rising (non-rotating stem) plug valve 3/8" [10 mm] bore 6000 psig [414 barg] Hard seat - 316/316L SS
Handle Assembly Weather Resistant Metal Cap Non-Rotating Stem
Bonnet Lock Pin
Packing
Stem Packing Below the Threads Rising Plug
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Non-Rotating Plug
ANDERSON GREENWOOD INSTRUMENTATION PRODUCTS LARGE BORE INTELLIMOUNT™ SYSTEM Stabilized Connectors (Futbols) The Anderson Greenwood Stabilized Futbol/Connector (AGSF) is used as the connection between a orifice fitting or flange and manifold on direct mounted differential pressure measurement installations. The AGSF unique design provides support of the entire installation while transferring the radial-stress load away from the NPT connections. The AGSF comes in both a short and a long version for clearance requirements (crank handles, Simplex style clamping bar, orifice plate housing, etc.).
• Unique design provides support of the
Features and benefits
entire installation while transferring the radial-stress load away from the NPT connections.
• Quick, easy, one-handed installation.
• Large footprint reduces radial-stress load • Slotted bolt holes accommodate 21/8" to on the NPT threads.
• Available with dielectric shielding which 21/4" bolt spacings.
Ordering Information for Futbols
provides a non-conductive barrier between the instrument and the orifice fitting.
• Universal design for both vertical and • Available in standard length (4") or horizontal mount configurations.
extended length (5.6") for additional clearance requirements.
• Oxygen or chlorine cleaning available. • Available in stainless or carbon steel
• High temperature (GRAFOIL®) flange construction.
• No special tools required for installation. gaskets available.
AGSF
–
L
–
S
– DI-D – SSC
Body Length S – Short (standard clearance - overall length 4.0" [101.6 mm]) L – Long (additional clearance - overall length 5.6" [142.4 mm])
Construction Material S – A351-CF8M (316 SS) C – A216-WCB (CS)
Dielectric Shielding Option DI-D – Dielectric Shielding - Delrin® Construction
Options H OC SSA1 SSB SSC1
– – – – –
GRAFOIL® Gaskets (not available with incorporation of dielectric shielding option) Cleaned for oxygen service SS Flange Bolt (grade 18-8) - maximum pressure rating 4500 psi [310 barg] 316 SS Flange Bolt (B8M Class 2) - will provide full pressure rating 316 Flange Bolt (B8M) - maximum pressure rating 4500 psi [310 barg]
Notes: 1. 316 SS bolts lower pressure ratings to a maximum of 4500 psi [310 barg]. Consult factory for full rating with 316 SS bolts. 2. All standard AG stabilized connectors include Teflon® gaskets. 3. All standard AG stabilized connectors include Carbon Steel A193 B7 bolts.
Copyright © 2013 Pentair
AGIMC-0347-US-1303
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ANDERSON GREENWOOD INSTRUMENTATION PRODUCTS LARGE BORE INTELLIMOUNT™ SYSTEM Ordering Information (patent pending) IMS
AF
5GC
H
V
I
S
4
FS
Style – Direct Mount (Flange x Flange) 3/8" [10 mm] full bore – Remote Mount (Pipe x Flange) 3/8" [10 mm] full bore – Direct Mount, Double Block and Bleed (Flange x Flange) 3/8" [10 mm] – Remote Mount, Double Block and Bleed (Pipe x Flange) 3/8" [10 mm]
AF TF AFD TFD
Type 2 2B 2C 3 3B 3C 5G 5GC 5GB 5GD 5GDC
– – – – – – – – – – –
5GDB 5P 5PB 5PC
– – – –
2-Valve Gauge Pressure Rosemount 305 2-Valve Gauge Pressure Biplanar 2-Valve Gauge Pressure Rosemount 305 with no Coplanar flange 3-Valve Rosemount 305 3-Valve Biplanar 3-Valve Rosemount 305 with no Coplanar flange 5-Valve (Gas) Rosemount 305 5-Valve (Gas) Rosemount 305 with no Coplanar flange 5-Valve (Gas) Biplanar 5-Valve, Dual Mount DP and Gauge Pressure Rosemount 305 5-Valve, Dual Mount DP and Gauge Pressure Rosemount 305, with no Coplanar flange 5-Valve, Dual Mount DP and Gauge Gas Biplanar 5-Valve (Power) Rosemount 305 5-Valve (Power) Biplanar 5-Valve (Power) Rosemount 305, with no Coplanar flange
Tap Orientation H
– Horizontal
V
– Vertical
E
– Low Emissions Graphite
Packing V H
– Teflon® – GRAFOIL®
Seat IS – 316 SS Seat on Block and Integral on Instrument Module DI – Delrin®, Block Module only
TI – Teflon®, Block Module only EI – PEEK, Block Module only
Material S – 316 SS/316SSL M – Monel® C – CS
End Connection (IMSTF or IMSTFD only) 4
–
1/2"
Female NPT x Female Vent Ports
Options AM AMS BL FS CL OC SSA1 SSB SSC1 SG3 SP
– – – – – – – – – –
AGCO Mount Kit for 2-inch pipe stand mounting of manifold 316 SS AGCO Mount Kit for 2-inch pipe stand mounting of manifold Bonnet Lock Device (patent protected) FIRESAFE to API 607 Cleaned for chlorine service Cleaned for oxygen service SS Flange Bolt (grade 18-8) - maximum pressure rating 4500 psi [310 barg] 316 SS Flange Bolt (B8M Class 2) - will provide full pressure rating 316 Flange Bolt (B8M) - maximum pressure rating 4500 psi [310 barg] (Sour Gas) meets the requirements of NACE MR0175/ISO 15156 (for Chloride conditions > 50 mg/l [ppm]) – Special Requirements - please specify
Note: 1. 316 SS bolts lower pressure ratings to a maximum of 4500 psi [310 barg]. Consult factory for full rating with 316 SS bolts.
VALVES & CONTROLS 5500 WAYZATA BLVD # 800, MINNEAPOLIS, MN 55416 WWW.PENTAIR.COM/VALVES All Pentair trademarks and logos are owned by Pentair, Ltd. All other brand or product names trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.
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