How Jainson Transforms Raw Copper into India’s Most Trusted Electrical Cables
In a world increasingly powered by electricity, the reliability of copper electrical cables is non-negotiable. From powering homes to running industries and supporting critical infrastructure, cables are the silent enablers of modern life. At the heart of this vital supply chain is Jainson Cables, one of the most trusted names in the Indian cable manufacturing industry. With 4 decades of experience, deep technical expertise, and a commitment to quality, Jainson doesn’t just manufacture cables—they engineer Trust. This blog dives deep into how Jainson transforms solid copper rods into high-performance, copper wires and cables such as submersible pump cables,
welding cables, house and building wires and more, delivering solutions trusted across India and more than 80 countries across the world. Why Copper? The Backbone of Reliable Conductivity Copper is the lifeline of electrical infrastructure, prized for its:
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High conductivity
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Thermal resistance
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Durability & Ductility
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Corrosion resistance
The transformation from solid copper rods to a dependable copper electrical cable requires engineering precision, worldclass manufacturing, and strict adherence to safety and regulatory standards—everything Jainson excels at.
Jainson’s Manufacturing Process:
1. Raw Copper Procurement It all begins with sourcing. Jainson ensures that only highgrade Electrolytic Copper Rods are used. These are 99.97% pure—meeting global standards for conductivity and resistance.
2. Wire Drawing The copper is drawn into fine strands using high-speed drawing machines of Niehoff from Germany. Jainson’s inhouse wire drawing capabilities allow for superior dimensional control, which is critical for current efficiency.
3. Annealing for Flexibility The wires are annealed using online annealing technology in the German machinery while drawing to enhance flexibility without compromising strength. This step is crucial, especially for cables that undergo frequent bending.
4. Bunching & Stranding Multiple strands are twisted together to form the conductor core. The conductors withstand the requirements of Indian and Global standards to optimise flexibility, conductivity, and strength, depending on the application.
5. Insulation & Sheathing High-quality PVC, Rubber, or XLPE insulation is applied using advanced extrusion techniques. This is where Jainson’s innovation shines—creating cables that are Lead Free, flame retardant, heat resistant, and safe in highpressure environments.
6. Quality Testing Every product undergoes rigorous testing in Jainson’s quality control labs:
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Insulation resistance
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High voltage tests
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Conductor resistance
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Flame resistance
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Water immersion (for submersible cables)
The result? Copper Wire & Cables that meet the global testing benchmarks.
Flagship Products: Meeting Global Diverse Power Needs
1. House & Building Wires Jainson’s wires and cables are trusted for residential, commercial, and industrial wiring. These wires ensure: •
Low energy loss
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High conductivity
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Long service life
2. Submersible Pump Cables Designed specifically for agricultural and industrial submersible pumps, these cables:
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Are water and oil-resistant
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Free from toxins—safe for drinking water
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Have robust insulation
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Operate reliably at great depths and under continuous load
3. Welding Cables High-current carrying capacity and unmatched flexibility define Jainson’s welding cables. Used in shipyards, factories, and construction sites across the globe, they are:
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Resistant to heat, oil, and flame retardant
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Compliant with Global Standards
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Abrasion-free and built for harsh environments
4. Control & Instrumentation Cables Jainson also manufactures cables for control panels and electronic systems—vital for industrial and smart infrastructure projects.
What Sets Jainson Apart from Other Electrical Cable Manufacturers in India?
100% In-House Manufacturing No outsourcing. Every step, from wire drawing to final packaging, is done in-house—ensuring consistency and accountability. Global Certifications Products meet CE and ISO standards. Custom Solutions Need cables for a specific industrial use? Jainson provides tailormade specifications to meet unique voltage, temperature, or flexibility needs. Global Supply Network
Jainson’s cables power homes, businesses, and industries across India and beyond.
Applications Across Industries: Where Jainson Cables Make the Difference
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Infrastructure & Construction From high-rise buildings to metro rail projects, Jainson’s flame-retardant and high-load cables ensure uninterrupted power and enhanced fire safety.
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Agriculture Submersible Pump Cables from Jainson are a lifeline for millions of global farmers. Built to withstand fluctuating voltages and water immersion, these cables help farmers pump groundwater efficiently.
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Manufacturing & Heavy Industry Welding cables and power control wires used in plants and factories are designed to handle tough conditions— abrasion, oil exposure, and heavy current loads.
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Healthcare & Education In hospitals and schools, where safety and reliability are
paramount, Jainson’s copper wires power sensitive equipment and critical infrastructure.
The Future: Innovation, Sustainability & Expansion
Jainson is actively investing in: •
Eco-friendly cable technologies
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Lead-free insulation materials
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Solar and renewable energy cable solutions
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Expanding global footprint
Final Thoughts
Whether you’re powering a high-rise, installing a submersible pump in a farm, or building an industrial plant—the cable you choose matters. Jainson ensures that every inch of cable delivers uncompromising performance, safety, and durability. From raw copper to finished cable, the journey is one of science, precision, and trust. That’s the Jainson difference.
Looking for reliable copper cables? Choose Jainson—India’s most trusted name in copper wires and cables.
