GAS BURNERS PRESSURE JET GAS BURNERS OUTPUT 16 TO 2290 kW MODELS AVAILABLE ■ G 100 S, from 16 to 52 kW
1-stage gas burners, low-NOx (< 80 mg kWh), see page 4 ■ G 200 S, from 38 to 79 kW G 100 S - G 200 S
1-stage gas burners, low-NOx (< 80 mg kWh), see page 4 ■ G 200 N, from 52 to 123 kW
Gas burners, 1-stage (G 201/2 N) or modulating (G 203/2 N), Eco.NOx (NOx < 70 mg/kWh), see page 4 ■ G 30 S, from 40 to 350 kW
Gas burners, 1-stage (G 31-. S), modulating (G 33-. S) or 2-stage (G 32-. P), low-NOx, see page 6 ■ G 40 S, from 205 to 1030 kW
Modulating gas burners, low-NOx, see page 8 G 30 S
■ G 50 S, from 372 to 2290 kW
Modulating gas burners, low-NOx, see page 10
SERVICES GUARANTEED Equipment for boilers
FUELS USABLE
G 40 S
G 50 S
G 100 S, G 200 S, G 200 N : - All natural gases 20 mbars or 300 mbars (except G 100 S) - Butane/propane 28 to 50 mbars (G 200 N : propane only) G 30 S, G 40 S, G 50 S : All natural gases 20 mbars or 300 mbars G 32 P : Propane 28 to 50 mbars Complies with the requirements of European Directives - 90/396 EEC Directives on gas appliances - 73/23 EEC, Low Voltage Directives - 89/336 EEC, Electromagnetic Compatibility Directives CE identification No.: G 100 S, G 200 S: CE 0085BM0348 G 200 N : CE 0085BP0154 G 31 S : CE 0049AS2410 G 33 S : under procedure G 32 P : CE 0049BN3689 G 40 S : CE 0085BL0312 G 50 S : CE 0085AQ0708 (G 53-1 S) CE 0085AT0042 (G 53-2 S)
CONTENTS page
2
3
PRESENTATION OF THE RANGE
4
G 100 S, G 200 S, G 200 N GAS BURNERS
6
G 30 S GAS BURNERS
8
G 40 S GAS BURNERS
10
G 50 S GAS BURNERS
12
INFORMATION REQUIRED FOR INSTALLATION
15
OPTIONS
16
PACKAGING
PRESENTATION OF THE RANGE Burners in the G series are particularly efficient and compact burners designed to obtain high yields and high combustion quality. They are designed for use on all boilers of whatever make, but are particularly well-suited for use with De Dietrich boilers. G 100 S, 200 S and 200 N are perfectly suited to the GT 120/1200 and GT 210/2100 ranges, G 30 S to the GT 300 ranges, G 40 S to the GT 400 and GTE 500 ranges (with an output lower than 1030 kW) and G 50 S to the GTE 500 ranges. • G 100 S and 200 S are 1-stage burners • The G 200 N exists in 1-stage or modulating version • The G 30 S burners exists in 1-stage, 2-stage or modulating version • G 33 S, G 40 S and G 50 S are burners with full modulation, achieved either - by using the Diematic-m Delta control panel fitted to De Dietrich boilers or cascades of boilers - or using a regulator to be built into the burner for a 3-point modulation control (regulator RWF 40 optional). All these modulating burners operate at 2 progressive stages when fitted to De Dietrich boilers with standard and K control panels or boilers without a control panel.
The design of G 100 S, G 200 S, G 200 N, G 30 and G 40 burners makes it possible to obtain: - High efficiency and performances, stable over time • Combustion head with calibrated nozzles, which do not need adjustment • The Duo-Press system enables high pressure levels for low outputs - Reduced influence of the chimney • Flame monitoring via an ionization sensor • Proportional air/gas regulation - Compact burners • Transverse fan with optimized dimensions • Duo-Press system ensuring high available flow and pressure in a compact volume • Intelligent disposition of components - Very easy to assemble, install, and maintain • Attachment to the boiler using a sliding flange
• Electrical connection using a plug pre-wired to the European standard • All components grouped on a holder plate • Rapid horizontal maintenance position thanks to 5 quarter turn screws on the components holder plate with vertical position for the nozzle line • Easy access to all components • Use of a single male spanner (hexagonal - 4 mm) to make all adjustments, assemblies and disassemblies - Silent running • Soundproofed hood covering all components • Combustive air inlet with phonic insulation foam
The design of the G 50 burner offers: - Simplified installation and maintenance thanks to various technological choices • Guidance system offering quick, easy access to the nozzle line without removing the burner from the boiler • Optional adjustment of the burner with the hood closed, using the air intake located outside the burner • Adjustment of the combustion head using a graduated screw located on the boiler flange • Full accessibility to the electrical components hidden away under a waterproof hood - Safety and comfort are ensured by certain careful technological choices • Electric motor protected by a manual reset thermal relay • Safety control box with warning light and reset button • Flame control cell • Air flap with automatic closure when the burner stops
PRINCIPLE OF THE DUO-PRESS® SYSTEM FITTED TO THE VARIOUS GAS BURNERS (EXCEPT G 50 S) The fan sucks air in to force it back into the combustion head under pressure. Combustive air is sucked into chamber 1, separated from chamber 2 by the deflector 3. As the static pressure in chamber 1 is very high, the air drawn in by the fan gathers considerable force which will enable it to overcome the counter pressure in the combustion chamber. However, the part of this air that does not acquire sufficient force is then taken back into the fan thanks to the partial vacuum which is created in chamber 2. The air thus re-injected is again accelerated by the fan and drawn towards the combustion head. Advantages The DUO-PRESS system makes it possible to raise low air flows to very high pressure levels and thus easily overcome the high counter pressures each time the burner is ignited. Furthermore, this fan system is not particularly sensitive to atmospheric variations, thus providing excellent performances even at high altitudes.
2 3 1
8802F080
3
GAS BURNERS G 100 S, G 200 S, G 200 N TABLE OF TECHNICAL SPECIFICATIONS Model Min./max. burner output kW Min./max. - on natural gas H (1) m3/h flow - on propane kg/h Pressure on nat. gas H min./max. mbars Can be fitted to boilers GT Preset burner output Preset flow on nat. gas H Preset pressure on nat. gas H Max. absorbed power Motor output (2) Net weight * Min. output
kW m3/h mbar W W kg
(1) 15°C - 1013 mbars
G 100 S 1 stage
G 200/1 S 1 stage
G 201/2 N 1 stage
G 203/2 N modulating
16-52 1,69-5,50 1,24-4,04 6,4-12,4 123/1203, 124/1204 125/1205, 126/1206 26 2,75 10,7 150 40 12,6
38-79 4,02-8,36 2,95-6,13 4,7-12,8 214/2104 215/2105 54 5,71 7,3 155 40 13,8
65-123 6,88-13,02 5,05-9,56 3,6-8,5 216, 217, 218
52*/73 à 123 5,50/7,72-13,02 4,04/5,67-9,56 1,2/2,6-6,5 217, 218 (3)
90 9,52 6,2 245 150 18,5
70/100 7,41/10,58 2,2/4,9 245 150 19
(2) 230 V mono
PRINCIPAL DIMENSIONS
(3) GT 217/218 fitted with K or DIEMATIC-m Delta control panels only
(mm and inches)
G 100 S-G 200 S
G 200 N 755
482
0 200
400
A
231
140
A
Reversible gas valve 1/2" 0-105 3°
ø120
ø100
3°
165
165
4xM8
B B
ø90
ø120 334
334
ø150
60-165
224
224 ø120
M8
ø120
317-422
259
259 4xM8 ø150
8802F063A
G 100 S
G 200/1 S
A
186
249
B
469
574
ø140 ø170
G 201/2 N
G 203/2 N
A
180
174
B
535
538
8802F086
FIRING RATES G 100 S
G 200 S
G 200 N mbars Pressure in the combustion chamber 1,4
mbars
Pressure in the combustion chamber
G 201/2 N
1,8
1,2 mbars
1,1
1,2
1,0
1,4
1,1
0,9
1,0
0,8
0,9
0,7
0,8
0,6
0,7
0,5
0,6
1,2
G 203/2 N
1,0 0,8
0,5
0,4
0,6
0,4
0,3
0,4
0,3
0,2 Burner output kW
0,1 0
1,6
Pressure in the combustion chamber
15 16
1,5
20
2
25
30
3
35
40
4
50 52 55
45
5
0,2
Burner output kW
0,1 0 20
6
Flow on natural gas H 3 (m /h)
30
40 38
50
60
100
90
80 79
70
3
4
5
6
7
8
9
10
11
Burner output kW
0 40
Flow on natural gas H 2
0,2
(m3
4
50 5
60 6
7
8
100
90
80
70
9
10
11
110 12
120
13
130
140
14
15
Flow on natural gas H (m3 /h)
/h)
8802F092
Gas flow at 15°C -1013 mbars Lower calorific power - natural gas H: 9.45 kWh/m3 - propane: 12.87 kWh/kg Burner settings should be done by the fitter according to the conditions specific to the installation. Burner output should be adapted to the output of the boiler that it has to serve, based on its useful effective yield.
4
GAS BURNERS G 100 S, G 200 S, G 200 N DESCRIPTION G 100 S-G 200 S
Combustion head Ignition electrodes
Gas valve with built-in pressure switch (assembly possible on the right or left)
Ionization sensor
Flame display hatch
Baffle
Ignition transformer
Gas nozzle 8802Q030
Combustion head position adjustment screw
Flame tube
Safety control box with reset button
Handling grip Motor
Air flap adjustment button
Air pressure switch Cast aluminum casing Air box (see p. 7) Component holder plate Foot used to dismantle the burner easily 8802Q025
G 200 N
Combustion head Ignition electrodes
Baffle
Reversible Gas train Handling grip Ignition transformer Ionization sensor
8802Q071
Wieland 7-pole connector
Safety control box with reset button
Flame tube
Motor Cast aluminium casing Air box Air pressure switch
Air flap adjustment button (G 201/2 N) Servomotor (G 203/2 N) Component holder plate
Flame display hatch
Foot used to dismantle the burner easily 8802Q074
5
G 30 S GAS BURNERS TECHNICAL SPECIFICATIONS Model G 30- . S (natural gas) Number of stages Burner output Flow on nat. gas H (1) Pressure on nat. gas H Can be fitted to boilers Preset burner output 1st/2nd stage Preset flow on nat. gas H 1st/2nd stage Preset pressure on gas H 1st/2nd stage Nominal motor output (2) Net weight
G 31-5 S
G 33-2 S
G 33-3 S
G 33-4 S(3)
kW m3/h mbars GT.. II kW
1 60 - 165 6,3 - 17,5 1,0 - 7,2 304 103
modulating 60-160 6,3-16,9 1,0-6,4 304, 305 72/103
modulating 90-220 9,5-23,3 1,3-7,6 306 117/167
modulating 175-350 18,5-37,0 2,6-10,0 307, 308 181/258
m3/h
10,9
7,6/10,9
12,4/17,7
19,1/27,3
mbar W kg
2,8 380 28,5
1,5/2,8 380 29,7
2,2/4,4 380 33,3
2,8/5,6 600 38 (20 mbar)/36 (300 mbar)
(1) at 15°C 1013 mbars – (2) 230 V mono – (3) Burners G 33-4 S are available in 20 or 300 mbar version.
Model G 32- . P (propane) Burner output Flow on propane (1) Propane pressure Can be fitted to boilers Preset burner output 1st/2nd stage Preset propane flow 1st/2nd stage Preset propane pressure 1st/2nd stage Nominal motor output (2) Net weight
kW kg/h mbars GT kW kg/h mbars W kg
G 32-1P (2 stage)
G 32-2P (2 stage)
G 32-3P (2 stage)
40*/65 - 115 3,1/5,1 - 8,9 2,1/5,8 - 17,2 304 55/90 4,27/7,99 3,9/10,5 380 30
55*/85 - 160 4,3/6,6 - 12,4 1,5/3,0 - 10,6 304-305 80/130 6,22/10,10 2,6/7,0 380 30
95*/150 - 220 7,4/11,7 - 17,1 1,9/5,0 - 10,1 306 120/195 9,32/15,15 3,0/7,9 380 30
*Minimum output at 1st stage - (1) at 15°C 1013 mbar - (2) 230 V mono
PRINCIPAL DIMENSIONS
(dimension in mm and inches)
A
B D max.
133,5
ØG
196
Ø123
Ø120
C
2°
Taraudages possibles Possible tapped connection
15°
Ø min. 130
4xM8
372
296
Ø min. 130
4xM8 170-220
170-220
300
Burner type
6
G 31-5 S
8802F94
G 33-2 S G 33-3 S
G 33-4 S 20 mbar
G 33-4 S 300 mbar
G 32-1 P G 32-2 P G 32-3 P
A
mm
715
715
805
805
715
B
mm
330
356
370
356
330
C
mm
302
310
330
310
357
D
mm
190
190
240
240
190
G
inches
Rp 3/4
Rp 3/4
Rp 1 1/4
Rp 3/4
Rp 3/4
G 30 S GAS BURNERS FIRING RATES 1 stage (G 31- . S)
Modulating (G 33- . S)
Pressure in the combustion chamber mbar 8
8
8
7
7
5
G31-5S
7
G33-4S
G33-3S
6
G32-3P
6
6
5
5
G33-2S
3
3
3 2
2
2
1
1
1
0
50
100
150
Burner output kW Flow on natural gas H m3/h
0
5
10
15
G32-2P G32-1P
4
4
4
0
2 stage (G 32- . P)
Pressure in the combustion chamber mbar
Pressure in the combustion chamber mbar
0 50
5
100
10
150
15
200
20
250
25
300
30
350
Burner output kW
0 50
Flow on natural gas H m3/h
35
2
4
100
6
8
150
10
12
200
14
16
250
18
20
350
Burner output kW
Flow on propane kg/h
8802F093
Gas flow at 15°C -1013 mbars Lower calorific power - natural gas H: 9.45 kWh/m3 - propane: 12.87 kWh/kg Burner settings should be done by the fitter according to the conditions specific to the installation. Burner output should be adapted to the output of the boiler that it has to serve, based on its useful effective yield.
DESCRIPTION Pressure regulator
Sliding flange
Gas pressure outlet Reversible gas feed bar Sensor for measuring the intake air
Gas stop cock* with CE marking Gas valve
8802Q076
Component holder plate Combustion tube
Electronic ignition transformer Safety control device (with reset button)
Flame display hatch Pressure chamber with automatically closing air flap
Adjustment of the air flow by simplified servomotor Air pressure switch
Casing
Motor
Gas flow setting ring
Ignition electrodes Gas line
Air box
Combustive air flow channeling ribs
Ionization
Connectors standardized to the European standard 8802Q075
sensor G 33
Adjustment of the air flow 8802Q066
* The gas stop cock provided must be used. It is not a substitute for the manual isolation valve connected to the gas installation in compliance with prevailing legislation.
G 31 (shown without the gas stop cock)
7
G 40 S GAS BURNERS TECHNICAL SPECIFICATIONS Model Burner output Power supply Flow on natural gas H (1) Pressure on natural gas H Can be fitted to boilers type
G 43-1 S G 43-2 S G 43-3 S modulating for Diematic-M Delta control unit 205 - 590 220 - 720 345 - 1030 230 V ~ mono/50 Hz 230-400 V~ three phase/50 Hz 230-400 V~ three phase/50 Hz 21,7 - 62,4 23,3 - 76,2 36,5 - 109,0 1,9 - 8,9 1,3 - 11,9 1,3 -11,1 309, 408, 409 410, 411 412, 413, 414 507, 508 509, 510 511 à 516 260/415 315/550 410/695 27,5/43,9 33,3/58,2 43,4/73,5 2,2/5,6 3,0/8,3 1,8/6,2 750 1500 2200 67 68 78
kW
Pre-setting (boiler input power) min./max. Min./max. preset gas flow on natural gas H Min./max. preset gas pressure on natural gas H Nominal motor power at 2850 rpm Shipping weight
m3/h mbar GT 400 GTE 500 kW m3/h mbar W kg
(1) 15 °C - 1013 mbar
PRINCIPAL DIMENSIONS
(mm and inches)
1108
1239
G 43-3 S
492 394
492 394
168
Ø 220
G 43-1 S et G 43-2 S
300
300
311
351 611
> 40
min. Ø 175
651
425 4xM10
210
219
200 Arrivée Mk 2gaz Rpinlet 2 gas Ø 220 - 280
FIRING RATES G43-3S
G43-2S
9
G43-1S
6 5 4 3 2 Burner output (1) kW
1
200
300
400
500
600
700
800
900
1000
1100 Flow on natural gas H m3/h
10
20
30
40
50
60
70
80
90
100
110
Débit gaz
8802F003A
Gas flow at 15°C - 1013 mbars Nat. gas H: PCI: 9.45 kWh/m3. Burner settings should be done by the fitter according to the conditions specific to the installation. Burner output should be adapted to the output of the boiler that it has to serve, based on its useful effective yield.
8
512
520
525
A
310
310
270
B
250
285
380
Maximum burner output (kW) Nature and Gas bar Combustion chamber pressure of type 0 1 2 3 4 5 6 pressure (mbar) supply (mbar) DMV-VEF … Burner type 590 580 560 540 520 500 460 G20 - 20 512 G 43-1S (205 ➩ 590 kW) 590 580 560 540 520 500 460 G20 - 300 512+GDJ 50
8
0 100
G 40 with DMV VEF gas train
for the burner selected, depending on: - the nature and pressure of the gas feed - the pressure in the combustion chamber for the boiler under consideration - the maximum burner output desired
Power for an altitude of 100 m, 20°C
11
7
Rp 2
This will be located at a minimum distance of 50 cm upstream from the gas train.
CHOICE OF GAS TRAIN
Pressure in the combustion chamber mbars 12
10
8802F016A
GDJ50 pressure regulator for operating at 300 mbars
234 B
15°
> 40
A
630 610 590 720 700 675 720 710 690 720 710 690 725 700 675 G 43-3S 880 865 850 (340 ➩ 1030 kW) 980 955 925 1030 1030 1020 G 43-2S (220 ➩ 720 kW)
570 655 675 675 650 800 900 995
545 640 660 660 625 775 850 970
525 610 640 640 600 745 825 940
500 585 590 590 575 715 795 920
G20 - 20 G20 - 300 G20 - 20 G20 - 300
512 520 525 512+GDJ 50 512 520 525 512+GDJ 50
E.g.: You wish to fit a boiler with a G 40 requiring a burner output of 600 kW. The type of gas available is the G 20 at 20 mbars feed pressure. The counter pressure in the combustion chamber on this boiler is 3 mbars. The burner chosen according the output curves is the G 43-2 S. To obtain an output of 600 kW with the given type of gas and the pressure in the combustion chamber, it must be fitted with gas valve type DMV-VEF 520.
G 40 S GAS BURNERS RECOMMENDATION OF THE TYPES OF BURNER AND GAS TRAINS FOR BOILERS IN THE GT 400 AND GTE 500 RANGES Boiler type
Recommended burner type
Feed pressure type
Gas trains type
Pressure regulator type
GT 309
G 43-1S
GT 408
G 43-1S
GT 409
G 43-1S
GT 410
G 43-2S
GT 411
G 43-2S
GT 412
G 43-3S
GT 413
G 43-3S
GT 414
G 43-3S
GTE 507
G 43-1S
20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar
DMV VEF 512 DMV VEF 512 DMV VEF 512 DMV VEF 512 DMV VEF 512 DMV VEF 512 DMV VEF 520 DMV VEF 512 DMV VEF 525 DMV VEF 512 DMV VEF 520 DMV VEF 512 DMV VEF 520 DMV VEF 512 DMV VEF 525 DMV VEF 512 DMV VEF 512 DMV VEF 512
GDJ 50 GDJ 50 GDJ 50 GDJ 50 GDJ 50 GDJ 50 GDJ 50 GDJ 50 GDJ 50
Boiler type
Recommended burner type
Feed pressure type
Gas trains type
Pressure regulator type
GTE 508
G 43-1S
GTE 509
G 43-2S
GTE 510
G 43-2S
GTE 511
G 43-3S
GTE 512
G 43-3S
GTE 513
G 43-3S
GTE 514
G 43-3S
GTE 515
G 43-3S
GTE 516
G 43-3S
20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar 20 mbar 300 mbar
DMV VEF 512 DMV VEF 512 DMV VEF 512 DMV VEF 512 DMV VEF 520 DMV VEF 512 DMV VEF 520 DMV VEF 512 DMV VEF 520 DMV VEF 512 DMV VEF 520 DMV VEF 512 DMV VEF 525 DMV VEF 512 DMV VEF 525 DMV VEF 512 DMV VEF 525 DMV VEF 512
GDJ 50 GDJ 50 GDJ 50 GDJ 50 GDJ 50 GDJ 50 GDJ 50 GDJ 50 GDJ 50
DESCRIPTION Flame tube Sliding flange
Air pressure outlet
Casing
Gas pressure outlet
Upper component holder plate
Gas pressure switch
Flame display hatch
Gas valve (assembly possible to the right or left)
Connection for measuring the ionization current Air flap servomotor
Soundproofed air intake box
Air pressure switch
3-pin connector External safety valve
Motor
7-pin + 4-pin connector for boiler connection
Safety control box with illuminated coding Motor power relay with thermal safety relay 5-pin connector for the fan motor (mono or three phase)
8802Q004
9
G 50 S GAS BURNERS TECHNICAL SPECIFICATIONS Models
- modulating
G 53-1S
G 53-2S
kW m3/h GTE
160*/930-1512 16,9/98,4-160,0 517 à 523 230/400 V three phase - 50 Hz 2200 2600 78,5 76
470*/1279-2290 49,7/135,3-242,3 524, 525 230/400 V three phase - 50 Hz 4500 5500 83,5 82
Burner output Flow on natural gas (1) Can be fitted to boilers Power supply Nominal motor power Max. absorbed power Noise level Shipping weight *Max. power 1st stage
W W dB (A) kg
(1) 15°C - 1013 mbars
G53-1S
214 134
280
553 338
ø195
215
4x M12
ø189 221
555
ø275/325 430
2"
drilled holes in the combustion chamber door
840 1161* 230 150
G53-2S
372
681 366
ø230
315
4x M16
ø222 186
555 ø325/368 430
DN80
drilled holes in the combustion chamber door
856 1312*
8802F075A
(*) This dimension corresponds to the space taken up by the burner when opened for maintenance
FIRING RATES (at an altitude of 100 m and at 20°C) mbar Pressure in the combustion chamber 14 12
G53-2S
10
G53-1S
8 6 4 2 Burner output
0
kW
-2 200
20
10
400
40
600
60
800
80
1000
100
1200
120
140
1400
160
1600
180
1800
200
2000
220
2200
240
2400
260
Flow on Natural Gas H (m3 /h)
8802F033
Gas flow at 15°C -1013 mbars Natural gas H: PCI = 9.45 kWh/m2 Burner settings should be done by the fitter according to the conditions specific to the installation. Burner output should be adapted to the output of the boiler that it has to serve, based on its useful effective yield.
G 50 S GAS BURNERS GAS TRAINS: assembly
possible to the right or left
G 50 S burners should be complemented with a gas train dependent on the gas feed pressure: - bar VGD 40.065 CTD for a feed pressure of 20 mbars - bar MBD 420 CTD for a feed pressure of 300 mbars. These two valves are both factory fitted with a VPS 504 tightness control.
ø2"
ø2"
MBD 420 CTD (300 mbars)
øDN65
øDN65
VGD 40.065 CTD (20 mbars)
523
285 8802F075A
Choice of the gas train and the burner / train adapter depending on the gas feed pressure Burner Type
Gas feed pressure 20 mbar
300 mbar
Bar: VGD 40.065 CTD Adapter: DN 65 - 2”
Bar: MBD 420 CTD Adapter: -
G53-1S DN65
2"1/2
2"
Bar: VGD 40.065 CTD Adapter: DN 80 - DN 65 (angle) G53-2S *puissance maxi 1ère allure
Bar: MBD 420 CTD Adapter: DN 80 - DN 65 + DN 65 - 2”
DN80
(1) 15°c – 1013 mbar
DN80
DN65
DN65
2"1/2
2"
8802F039A
DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Emplacement for RWF40 regulator Ignition transformer Holding flange Combustion head adjustment screw Sliding hatch for burner inspection Connection terminal block Hatch for viewing the flame Motor Thermal relay and motor power relay Safety control box Air pressure switch Gas pressure outlet and head holding screw Air pressure outlet Air box
4 12
5 7 2
13 3
1 11
8 9
10 6
14
G53-2S (model shown)
8802Q41
11
INFORMATION REQUIRED FOR INSTALLATION CHOICE OF BURNER - CORRECTION ACCORDING TO ALTITUDE ➩ For De Dietrich boilers, the recommendations of burner and, where necessary, the associated gas train, are given in the tables of specifications which appear on the previous pages.
➩ For other boilers on the market, the appropriate burner will be defined using the output curves for the various burners given on the previous pages, based on the useful yield of the boiler under consideration.
Correction depending on altitude: The table below is used to calculate the flow to be measured at a given altitude according to the formula: Q to be measured = f x Q calculated to the desired output or Q to be measured = f x P x 1/PCI Q: flow in m3/h f: correction factor (see table below). P: burner output in kW PCI: lower calorific output of the gas under consideration: 9.45 kWh/m3 for natural gas H Altitude
m
Average atmospheric pressure mbar Gas flow correction factor according to altitude (f)
0
200
400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
1013
991
968
946
924
901
880
858
837
817
797
777
757
1
1,02
1,05
1,07
1,10
1,12
1,15
1,18
1,21
1,24
1,27
1,30
1,34
E.g.: you wish to set the G 31-4 S burner to an output of 50 kW • at altitude 0 m and on gas H: Q to measured = 1 x 50 = 5,3 m3/h 9,45 • at an altitude of 800: Q to measured = 1,10 x 50 = 5,8 m3/h 9,45 • To obtain an output of 50 kW on gas H at an altitude of 800 m, it is necessary to modify the setting of the gas valve in order to increase its flow from 5.3 m3/h to 5.8 m3/h. Important : If the flow Q to be measured does not fall into the flow range given for the burner under consideration, a more powerful burner must be chosen. In our example, the G 31-4 S burner is given for a gas H flow ranging between 4.2 and 11.6 m3/h. It is therefore entirely capable of being amended to the required flow of 5.8 m3/h.
GAS CONNECTION You must comply with the instructions and regulations in force. In all cases, a valve barrier is placed as close as possible to the boiler. A gas filter must be fitted to the boiler inlet. - All burners are designed to operate on natural gas H – feed pressure: 20 mbars (or 300 mbars for G 30 S, G 40 S and G 50 S) - G 100 S and G 200 S burners can also operate on butane/propane; an optional conversion kit is available – feed pressure between 28 and 50 mbars - G 32-P burners are designed to operate on propane – feed pressure: 37 mbars
AERATION This must comply with the prevailing local regulations. Examples based on DTU 65.4. (France) Top and bottom aeration compulsory - Top aeration: Cross section equal to half of the total cross section of the flue gas conduits with a minimum of 12 2.5 dm2
- Bottom aeration: Direct air inlet: S (dm2) ≥ 0,86 P 20 P = Installed power in kW The location of air inlets in relation to the high ventilation openings must ensure that air is renewed in the entire volume of the boiler room.
INFORMATION REQUIRED FOR INSTALLATION ELECTRICAL CONNECTION ➩ G 100 S, G 200 S, G 200 N, G 30 S and G 40 S burners are delivered with European female sockets (7 pins for the 1-stage burners, or 7 pins + 4 pins for the 2-stage or modulating burners), which have only to be connected to the male sockets coming from the boiler control panel. In addition, G 200 N, G 30 S and G 40 S burners are fitted with a 3-pin power relay for the connection of an external solenoid safety valve (not provided) and, for G 40 S, a 5-pin power relay for powering the fan motor in single or three phase. For boilers not fitted with male sockets, the connection can be made according to the electrical diagrams below. A manually controlled circuit breaker (not provided) must be used to isolate the installation during maintenance, cleaning and repair work; it must simultaneously cut off all unearthed conductors.
G 100 S, G 200 S B4
B4
S3
T2
S3
T2
N
T1
L1
N
Burner: 7-pin female socket
VA
L1 F ZG TS N TCH VA CH
Boiler: 7-pin male socket
L1
ϑ
h CH
T1
ϑ TS
TCH
F L1
N
: Live : Fuse : Main switch : Safety thermostat : Neutral : Boiler thermostat : Alarm light : Time counter 8802F025
ZG
G 201/2 N, G 31-5 S L1
B4
N
L1
B4
N
S3
T2
S3
T2
T1
T1
L1
N
L1 F ZG TS N TCH VA CH V1
Boiler: 7-pin male socket ϑ TS
TCH
VA
CH
Burner: 7-pin female socket
L1
ϑ
h
V1
N
F L1
N
: Live : Fuse : Main switch : Safety thermostat : Neutral : Boiler thermostat : Alarm light : Time counter : Exernal safety valve (not provided) 8802F096
ZG
G 203/2 N, G 33-. S L1
N
B4
S3
T2
T1
N
L1
L1
N
B4
S3
T2
T1
N
L1
B5
T6
T7
T8
B5
T6
T7
T8
TS CH1
υ
TCH1
VA
Burner: 4-pin female socket Boiler: 4-pin male socket
h
υ
h
V1
Burner: 7-pin female socket Boiler: 7-pin male socket
N
υ
CH2 F
N
L1
L1 F ZG TS N TCH1 TCH2 VA CH1 CH2 V1
: Live : Fuse : Main switch : Safety thermostat : Neutral : 1 or 1st stage boiler thermostat : 2nd stage boiler thermostat : Alarm light : 1 or 1st stage time counter : 2nd stage time counter : Exernal safety valve (not provided)
TCH2
ZG
8802F082A
G 32 P L1
L1
B4
N
N
B4
S3
S3
T2
T2
T1
N
N
Burner: 7-pin female socket
L1
B5
Boiler: 7-pin male socket
L1
B5
VA
T7
T8
T6
T7
T8
h
TS CH1
T6
Burner: 4-pin female socket
υ
h
V1
T1
υ
TCH1
N
υ
CH2 F ZG
L1
N
TCH2
Boiler: 4-pin male socket
L1 F ZG TS N TCH1 TCH2 VA CH1 CH2 V1
: Live : Fuse : Main switch : Safety thermostat : Neutral : 1 or 1st stage boiler thermostat : 2nd stage boiler thermostat : Alarm light : 1 or 1st stage time counter : 2nd stage time counter : Exernal safety valve (not provided) 8802F095
13
INFORMATION REQUIRED FOR INSTALLATION G 43-1S burner (230 V - 50 Hz single phase) L1
N
B4
S3
T2
T1
N
L1
T8
T7
T6
B5
L3
N
L2
L1
L1
N
B4
S3
T2
T1
N
L1
T8
T7
T6
B5
L3
N
L2
L1
ν
CH1
V1
ν
ν
TCH1
L L1 L2 L3 N ZG TS TCH1 TCH2 VA CH 1 CH 2 V1
TCH2
TS
CH2
VA
000
N
L1
000
230V - 50Hz
N
: Live : Neutral : Main switch : Safety thermostat : Boiler thermostat 1st stage : Boiler thermostat 2nd stage : Alarm light : Time counter 1st stage : Time counter 2nd stage : External safety valve (not provided)
L 8802G159
G 43-2S, G 43-3S burner (400 V - 50 Hz three phase)
L1
N
B4
S3
T2
T1
N
L1
T8
T7
T6
B5
L3
N
L2
L1
L1
N
B4
S3
T2
T1
N
L1
T8
T7
T6
B5
L3
N
L2
L1
ν
CH1
V1
ν
ν
TCH1
L L1 L2 L3 N ZG TS TCH1 TCH2 VA CH 1 CH 2 V1
TS
TCH2 CH2
VA
000
L3
000
L2
L1
3x400V - 50Hz N
: Live : Neutral : Main switch : Safety thermostat : Boiler thermostat 1st stage : Boiler thermostat 2nd stage : Alarm light : Time counter 1st stage : Time counter 2nd stage : External safety valve (not provided)
L 8802G159
➩ Electrical connection for G 50 S burners: Use flexible cables according to the EN 60 335-1 standard. All cables should be connected to the burner terminal block and must be secured with cable clips. A manually controlled circuit breaker (not provided) must be used to isolate the installation during maintenance, cleaning and repair work. It must simultaneously cut off all unearthed conductors. For installations fitted with a 230 V-50 Hz three phase power supply, the star coupling to the motor must be modified into a triangle coupling. The adjustment of the thermal relay must therefore also be changed. Connecting the burner cable coming from the DIEMATIC-m DELTA control panel on the G 53 S to the M 50 S terminal block Terminal block G 53 S burner L1
L2
L3
N
L
1
2
4
3
5
Q
H
C
8
N
V
F
VR: Adjustment valve VS: Safety valve
Connectors and memory indexing
B4 S3 T2 T1 N
L
L1
B5 T6 T7 T8
PE
L1
L2
5
4
3
1
L3
V/J
VS 6
2
4
1
VR
3
2
3N~50Hz 400/230V 3~50Hz 230V
VR: Adjustment valve VS: Safety valve
8802G164
Connecting a boiler other than a De Dietrich to the G 53 S terminal block Terminal block G 53 S burner L1
L2
L3
N
L
1
S F
T6A
ϑ
P
TS
2
3
4
ϑ
TL
P
Q
H
C
8
ϑ
P
IN P
N PE
L1
L2
L3
3N~50Hz 400/230V 3~50Hz 230V
VS
N
V
IN S TL TR TS PG VR VS
TR
PG
L
14
5
: switch for manual stop : Alarm light : Safety switch : Boiler thermostat 2nd stage : Safety thermostat : Pressure switch min. gas : Adjustment valve : Safety valve
VR
L
~50Hz 230v M 3~
8802G165
OPTIONS Conversion kit for butane / propane (for G 100 S, G 200 S only) for G 100 S : ref. 8802-7289 for G 200 S : ref. 8802-7290
Conversion kit for propane (for G 200 N only) ref. 200001978
Conversion kit for natural gas (for G 32 P only) for G 32-1 P : ref. 8802-7291 for G 32-2 P : ref. 8802-7292 for G 32-3 P : ref. 8802-7293
VPS 504 cyclical tightness controller (for G 31 S, G 33 S, G 32 P, G 40 S) This appliance is fitted to the gas valve and controls the tightness of the solenoid valves before starting up and after stopping the burner. If a valve fails, the burner is prevented from operating.
Soundproof box (for G 31 S, G 33 S, G 32 P, G 40 S)
A
An optional soundproof box used to reduce the acoustic level of the burners by another -20 dBA is available.
B
bur hin ner ge pin
for G 30 S ref. 8802-7180 for G 40 S ref. 8802-7182
A
B
C
D
510
790
620
355 à 870
898
780
1163
515 à 830
D
C 8802Q010
RWF 40 regulator (for G 33 S, G 40 S and G 50 S)
88
02 G1
63
for G 40 S and G 33 S: ref. 8802-7294 for G 50 S: ref. 8802-7295 When replacing an old burner, for example on a boiler without a control unit, or when applying an industrial type process, this regulator is used to pilot burner modulation depending on the outside temperature.
8802G163
Kit for operating the burner at 2 stages (for G 40 S only) Ref. 8802-7317 This enables burners G 40 to operate at 2 stages on boilers fitted with a control panel, controlled by a 2-point thermostat.
15
OPTIONS This trolley is required for all boilers fitted with a combustion chamber door that is difficult to manipulate to access the interior of the combustion chamber. In this scenario, the combustion chamber door is removed using the trolley. The door + burner unit is removed.
8802Q011
For G 50 S only: Kit to convert a short flame tube into a long flame tube (for G 53-1 S only) Heating cartridge for VGD 40065CTD gas bar
PACKAGING BURNER Package dimensions (mm) Shipping weight (kg)
BURNER Package dimensions (mm) Shipping weight (kg)
BURNER Package dimensions (mm) Shipping weight (kg)
BURNER
G 100 S
G 200/1 S
G 201/2 N
G 203/2 N
792 x 388 x 295 14
792 x 388 x 295 14
792 x 388 x 295 20
792 x 388 x 295 20,5
G 31-5 S
G 32-1 P/2 P/3 P
G 33-2 S
G 33-3 S
G 33-4 S 20 mbar
G 33-4 S 300 mbar
770 x 800 x 370 31
770 x 800 x 370 31
770 x 800 x 370 36,1
770 x 800 x 370 39,7
770 x 800 x 370 44,4
770 x 800 x 370 42,4
G 43-1 S G 43-2 S G 43-3 S 1200 x 540 x 570 67 68 78
G 53-1 S
G 53-2 S
Package 1190 x 692 1250 x 785 dimensions (mm) x 740 x 725 Shipping weight (kg) 76 82
GAS BAR Package dimensions (mm) Shipping weight (kg)
GAS BAR Package dimensions (mm) Shipping weight (kg)
DE DIETRICH THERMIQUE SAS with corporate capital of 21 686 370 € 57, rue de la Gare - 67580 Mertzwiller Tél. +33 3 88 80 27 00 - Fax +33 3 88 80 27 99 www.dedietrich.com
DMV VEF 512/520/525 320 x 240 x 240 10
VGD 40.065 CTD MBD 420 CTD 580 x 350 x 280 36,5
580 x 350 x 280 36
PRESSURE REGULATOR Package dimensions (mm) Shipping weight (kg)
ADAPTER Package dimensions (mm) Shipping weight (kg)
GDJ 50 350 x 310 x 300 3
DN 65-2”
DN 80-DN 65
280 x 240 x 220 7
530 x 270 x 230 12,5
03/05 – 300001690 – 347.555.559 Strasbourg Companies Register - The DE DIETRICH THERMIQUE Company continuously strives to improve its products and optimize their quality. It therefore reserves the right to modify the characteristics given in this document at any time – Printed in France – SAG+ Saverne - 04/2342
Trolley (for G 40 only)