P R O D U CT C ATA LO G U E
SINCE 1972 · AHMEDABAD, INDIA
Extruder Screens & Woven Wire Cloth Melt filters, screen packs, filter discs, SS 304L wire mesh and hopper magnets for plastic & rubber processing machinery.
1972
65+
6,000+
10–500
ESTABLISHED
COUNTRIES SERVED
CUSTOMERS
MESH, UP TO 2 MICRON
Circular Screen
Multilayer Circular Screen Pack
Multimesh Circular Screen
Designer Screens
Multilayer Cylindrical Screen Pack - Candle Filters Filter Discs
Stainless Steel Wire Mesh & Woven Wire Cloth
Hopper Magnet
ambicagroup.com
+91-79-2287 1245
[email protected]
01
Ambica Engineering & Wire Industries ABOUT US
F I V E D E C A D E S O F F I LT R A T I O N
The Ultimate Extruder Screen Manufacturer Founded in 1972 by Mr. Vinod Patel,
What began with wire mesh and extruder screens
Ambica Engineering & Wire Industries is one of
has grown into a complete range of circular
India's leading extruder screen manufacturers, making melt filters and woven wire cloth for
Dutch weave filter cloth, filter discs and stainless
plastic & rubber processing machinery.
SS 304L Low carbon, high nickel stainless steel
screens, multilayer screen packs, candle filters, steel hopper magnets, led today by Co-Founder & Managing Director Mr. Alap Patel.
ISO 9001:2015 Certified quality management
ISO 9044
65+
Wire mesh quality standard
Countries across Asia, Europe, Middle East & Africa
Product range
01
Circular Screen
p.3
02
Multilayer Circular Screen Pack
p.3
03
Multilayer Cylindrical Screen Pack Candle Filters
p.4
04
Multimesh Circular Screen
p.5
05
Designer Screens
p.4
06
Filter Discs
p.4
07
Stainless Steel Wire Mesh & Woven Wire Cloth
p.6
08
Hopper Magnet
p.7
ambicagroup.com
+91-79-2287 1245
[email protected]
02
Ambica Engineering & Wire Industries EXTRUDER SCREENS
Circular Screen
01
CIRCULAR SCREEN EQUIPMENT
Precision circular screens for extruder screen changers, cut uniformly with computer-based technology for a smooth screening surface – no sharp edges, burrs or acute angles. Burr-free, uniform edges reduce melt leakage Customized diameters and mesh combinations Robust design for reliable performance Made to order with zero wastage in mind Mesh range 10 × 10 to 500 × 500 – see the standard specification on page 06.
02
Multilayer Circular Screen Pack
Spot welded multilayer circular screen packs – extra strong, sturdy and convenient for problem-free processing. Layers are assembled in a fixed mesh sequence to prevent operator error and stop contamination in the molten mass. Spot welded edges in lieu of aluminium framing Greater strength and longer mesh life All sizes and mesh combinations A proven substitute for imported packs
ambicagroup.com
+91-79-2287 1245
[email protected]
03
Ambica Engineering & Wire Industries S C R E E N PAC KS & C U T E L E M E N T S
03
Multilayer Cylindrical Screen Pack - Candle Filters Multilayer cylindrical screen packs, also known as candle filters, for multilayer film and lamination plants. Spot welded edges for lasting strength Customized layer combinations Multilayer film & lamination plants
05
Designer Screens
Specially shaped designer screens for screen changers such as German screen changers, developed from our R&D to match customer needs and quality specifications. Custom shapes for any screen changer Built to the desired quality specification Developed by our in-house R&D
06
Filter Discs
Precision cut filter discs and cut elements in any design and style, in single or multiple layers, made in our world-class manufacturing division. Any design, size and style Single or multiple layers Customized solutions for every line
ambicagroup.com
+91-79-2287 1245
[email protected]
04
Ambica Engineering & Wire Industries D U T C H W E A V E F I LT E R C L O T H
04
Multimesh Circular Screen P L A I N / T W I L L E D D U T C H W E AV E F I LT E R C L O T H
Custom-made multimesh circular screens in Plain Dutch and Twilled Dutch weave for BOPP film plants, woven sacks, PET and non-woven fabric plants.
Plain Dutch Weave Heavier warp wires with tightly packed weft for a stable, strong cloth – a “zero-mesh” effect with high filtration and pressure resistance.
Twilled Dutch Weave A twill pattern with a double layer of weft wires – carries larger loads and gives even finer filtration.
Plain & Twill Dutch Weave Filter Cloth – Specification Warp / Shute Mesh
Gauge
Wire Diameter (mm)
Nominal Micron Retention
12/72
25 x 27
0.50 x 0.41
300
24/110
28 x 32
0.376 x 0.274
80
30/250
38 x 42
0.132 x 0.102
53
40/200
36 x 38.5
0.19 x 0.14
70
50/250
38.5 x 41
0.140 x 0.112
60
50/600
40 x 44
0.122 x 0.081
30
80/400
40 x 45.5
0.102 x 0.063
40
80/700
42 x 44
0.102 x 0.063
35
100/600
42 x 45.5
0.102 x 0.081
25
120/600
42 x 45.5
0.102 x 0.063
28
165/800
45 x 47
0.08 x 0.05
15
170/1400
43.5 x 48
0.063 x 0.040
10
200/600
47 x 48
0.050 x 0.040
20
200/1400
47 x 48
0.050 x 0.040
5
325/2300
48 x 40
0.040 x 0.122
8
ambicagroup.com
+91-79-2287 1245
[email protected]
05
Ambica Engineering & Wire Industries WIRE MESH & WIRE CLOTH
07
Stainless Steel Wire Mesh & Woven Wire Cloth SS 304L stainless steel wire mesh and woven wire cloth – low carbon with high 8% nickel – woven on imported German weaving machines and cleaned by an ultrasonic process. Plain square, Plain Dutch & Twilled Dutch weaves 10 to 500 mesh, up to 2 micron Complies with ISO 9044 For extruder screens in plastic processing machinery
Plain Square Weave – Standard Extruder Screen Specification Wire Mesh
Wire Dia. (mm)
Aperture (mm)
Open Area (%)
Wire Mesh
Wire Dia. (mm)
Aperture (mm)
Open Area (%)
4x4
1.219
5.131
65.3
40 x 40
0.234
0.401
39.9
5x5
0.914
4.166
67.2
50 x 50
0.193
0.335
43.6
6x6
0.914
3.319
61.5
60 x 60
0.193
0.230
29.8
8x8
0.711
2.464
60.2
60 x 60
0.152
0.271
41.2
10 x 10
0.711
1.829
51.8
80 x 80
0.122
0.196
37.9
12 x 12
0.559
1.558
54.1
100 x 100
0.102
0.152
36.0
14 x 14
0.457
1.357
55.9
120 x 120
0.091
0.120
31.8
16 x 16
0.457
1.131
50.7
150 x 150
0.071
0.088
29.6
20 x 20
0.559
0.711
31.4
200 x 200
0.051
0.076
36.0
20 x 20
0.457
0.813
41.0
250 x 250
0.041
0.061
36.0
24 x 24
0.376
0.682
41.4
300 x 300
0.041
0.043
26.5
30 x 30
0.376
0.531
34.2
325 x 325
0.035
0.043
30.0
30 x 30
0.310
0.536
40.0
400 x 400
0.030
0.033
27.0
40 x 40
0.274
0.361
32.3
500 x 500
0.025
0.026
26.0
ambicagroup.com
+91-79-2287 1245
[email protected]
06
Ambica Engineering & Wire Industries H O P P E R M A G N E T & A P P L I C AT I O N S
08
Hopper Magnet STAINLES S STEEL · CIRCULAR, SQUARE, RECTANGULAR SHAPES
Stainless steel hopper magnets give lifetime magnetic protection to plastic extruders and moulding machines against iron contamination – nails, nuts and iron bits. Permanent magnetic flux for trouble-free operation Perfect fit to your custom hopper specification Round, square and rectangular shapes Quick delivery turnaround
Square Size (mm)
Magnetic Tube Ø (mm)
Round Size (mm)
Magnetic Tube Ø (mm)
150 x 150
25
150
25
200 x 200
38
200
38
250 x 250
38
250
38
300 x 300
38
300
38
350 x 350
38
350
38
400 x 400
38
400
38
Fits inside the hopper funnel
Applications Ambica extruder screens are made to suit the end product, thickness and output of each of these processing lines: Air Bubble Film Master Batch Plastic Roofings Rubber Tyre & Tube
ambicagroup.com
BOPP Films
Box Strapping
Monofilaments Yarn Plastic Sutli
Disposable Products
Moulded Furniture PVC Wires and Cable
Woven Sack
Agriculture
+91-79-2287 1245
Laminations
Multilayer Film PVC Fittings
Pharmaceutical
Non Woven Fabric Reprocess Granules
Plastic Recycling
[email protected]
07
Ambica Engineering & Wire Industries QUALIT Y & CONTACT
QUALIT Y · SERVICE · PRICE
Certified Mesh. Every Batch. AAMCS – Ambica Automated Mesh Certification System Every product ships with a computer-generated mesh certificate, made with a digital image processing system developed in the USA. Mesh count in warp & weft Wire diameter & gauge in each direction Aperture opening in microns Open screen area
5 Decades
10,000 sq. ft.
Ultrasonic
Burr-free
of extruder screen expertise since 1972
manufacturing facility with in-house R&D
mesh cleaning for better filtration & longer life
automatic cutting to reduce leakage
Our Vision
Our Mission
To reach global leadership in the plastic and rubber industry through high-quality products and
To be a trusted partner for SS 304L extruder screens, offering customized solutions and
services.
constant product innovation.
EXPERIENCE
QUALITY
SERVICE
Talk to Ambica
PRICE
ADDRESS
Share your machine, screen changer size and mesh
L-44/45, G.I.D.C. Estate, Odhav, Ahmedabad – 382 415, India
requirement – we will recommend the right
PHONE
extruder screen.
DELIVERY
+91-79-2287 1786 +91-99251 13333
REQUEST A FREE SAMPLE
EMAIL
[email protected] DOWNLOAD CATALOGUE
ambicagroup.com
+91-79-2287 1245
[email protected]
08