Cable Harness Tester The cable harness tester has an important role in bringing in the quality and reliability of electrical cable assemblies that are used in many industries, such as aerospace, automotive, defence, and manufacturing. This is one of the most important functions of cable harness assembly as it helps in finding defects, ensuring the connectivity is right, and testing the on-field performance of the harnesses. A complete turnkey solution for cable harness testing rather would include providing Test Hardware and service support as well. It contains complete services like Test Software development, but it's also customized by the specific purpose of the client's application, such as Hardware Interface.
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What is a Cable Harness Tester? The cable harness testers are to carry out a variety of tests such as continuity checks, insulation resistance measurements, voltage withstand tests, and looking at the messages. This will ensure proper signal transmission. As a part of the proposal and the Hardware components of the test cable harness, Tester is also an important factor. To achieve a simple interface for the user conducting tests, analysing the results, generating the reports, and organizing the test data. The software can be tuned to cover various test scenarios, protocols, and standards applicable to particular industrial areas like aerospace-defence and automotive. Another key element of a full turnkey solution that is typically required for the testing of cable harnesses is customized hardware interfaces. The front end of the software is created such that it is free-flowing with the client's existing systems, machines, and processes. They become the strong suit of data transferring, testing system automation, and their adapting to different networks and connectors.
How does the Diglogic’s cable harness tester work? The Cable Harness Tester developed by Digilogic Systems is an innovative option tailored to the diverse product testing scene within wire harness manufacturers. Technological breakthrough gives a customer a chance to try a whole turnkey solution. At Test Hardware and Test Software stages, the customer has a possibility of adapting them to their unique application scenario. Digilogic Systems Cable Harness Tester most importantly consists of both the hardware and software components that are also connected smoothly together. The tester is designed to contain the latest electronics that can detect whether there is damage and does that within a very short time and precise. Page 2 of 7
Cable harness connections to the tester ensure a successful test process at the starting point. The tester's hardware interfaces are designed to cater to different types of harness configurations being the reason behind the fact that such configurations can work ideally in various applications. The Test Software, developed in adherence with the client's specific needs, starts the whole testing exercise after clicking on it.
What distinguishing qualities make the Digilogic Systems Cable harness tester the best option? The programmable platform from digilogic systems uses advanced algorithms to execute functions through a cable harness and, subsequently, they respond to driveline behaviour. This testing scheme utilizes a wide range of parameters continuity, insulation resistance, conductor resistance, and others. If the comprehensive assessment of these parameters is done, the possibility of finding a defect, including a short circuit, open circuit, or misconnection, can be done very precisely. Besides this, the most notable quality of Digilogic's Cable Harness Tester is its intuitive and user-friendly interface. The software provides a user-friendly interface with visualization and evaluation methods for test results. Workers can quickly understand the received data and make appropriate decisions. With this navigation streamlined, the interface becomes productive as it reduces the time for learning and training.
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Applications of Cable Harness Tester
Automotive: The cable harness tester is useful in automotive production to check engine wiring, control units, and electronic boards. They are those provisions that promote the integration of communications and threading into motor vehicle technologies together.
Aerospace and Defence: In aerospace applications, wire harness tests are carried out to show the design integrity of aircraft wiring systems, avionics test systems, and mission-critical connections.
Electronics and Telecommunications: The harness testing machines for electronic equipment, telecommunication devices, and industrial systems lie in testing the signal paths and power distribution. They inherit this very function therefore they are responsible for the quality assurance and dependability in different fields of application.
Digilogic System Cable Harness Tester Benefits
Quality Assurance: Cable harness testers play a significant role in ensuring that cable harnesses are high-quality, reliable, and free of defects, thereby saving money on rework or recalls.
Time and Cost Savings: Automation in testing covers many aspects like this, which include reducing the time and effort spent on test runs, increasing the effectiveness of testing, and also improving resource disposition, thus leading to higher productivity and cost-effectiveness.
Regulatory Compliance: The possibility of meeting industry standards and regulatory requirements is greatly simplified by the cable harness testers, ensuring the performance of the electrical equipment is compliant with safety, performance, and environmental regulations.
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Fault Detection and Diagnostics: The detection of wire faults, component failures, and manufacturing faults at their initial stages has enabled fast corrective measures and, thus, reduced the operating time and improved the system's reliability.
Technical Specifications: Connections Continuity: 1 Ω - 100 Ω (±1 Ω), 100 Ω - 500 K Ω (±1 Ω, ±1%), 500 K Ω - 2 M Ω (±5%) Shorts: 1 K Ω - 2 M Ω (± 20%)
Components Diodes: Checks for proper orientation Resistors: 1 Ω - 100 Ω (±1 Ω), 100 Ω - 500 K Ω (±1 Ω, ±1%), 500 K Ω - 2 M Ω (±5%) Capacitors: 100pF to 500uF (± 5% to 20% based on capacitor type, ±10pF)
4-wire Mode .005 Ω - 100 Ω (± .005 Ω, ± 1%)
Test Voltage 14 VDC maximum (Automatically selected) Test Current 5 mA DC maximum (Automatically selected)
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Insulation Resistance: Voltage Range
50-1000 VAC
Insulation Resistance Range
5 M Ω - 1 G Ω (± 10%)
Control Interface
Connectivity with PC/Laptop
Test Point Capacity
64-1024 test points
Weight
Around 10 kgs
Operating Temperature
0-50ºC
Conclusion: Digilogic Systems' Cable Harness Tester offers a comprehensive solution for harness testing and cable testing needs. With a focus on providing not just Test Hardware but also developing tailored Test Software and Hardware Interfaces, Digilogic systems ensure that clients receive a fully integrated and customized solution. The Cable Harness Tester is designed with the latest technologies, ensuring speed, accuracy, and user-friendliness while meeting the evolving requirements of wire harness manufacturers. Digilogic's commitment to modern development practices guarantees timely delivery, competitive pricing, and the ability to meet specific client demands, making it a reliable choice for comprehensive cable testing solutions.
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Contact us today to discuss your cable harness tester requirements Website: https://www.digilogicsystems.com/ Phone: Hyderabad: (+91) 40 4547 4601 / 02 / 03 Bengaluru: (+91) 80 4975 6034 Email:
[email protected] Location HEAD OFFICE #102, 1st Floor, DSL Abacus Tech Park Beside DSL Virtue Mall, Uppal, Hyderabad, Telangana-500 039, India BRANCH OFFICE #216, 3rd floor, Zareen Heights, Varthur Road, Nagavarapalya, C. V. Raman Nagar, Bengaluru, Karnataka — 560093.
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