P R O D U C T C ATA L O G U E 2 0 0 8 / 2 0 0 9
Automatic Identification Technology Bar Code and 2D Code Reading Systems RF Identification Systems Laser Measurement Systems
Automatic Identification Technology
© 2007 SICK AG
SICK: Sensor Intelligence – Introduction
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Bar Code-reading Technology
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2D Code-reading Technology
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Technology of Radio Frequency Identification
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Volume Measurement Technology
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Technology of Laser Measurement
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Bar Code Scanners
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Mobile Hand-held Scanners
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2D Code Scanners
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Omni-directional Bar Code Reading Systems
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Radio Frequency Identification (RFID) – HF and UHF
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Volume Measurement Systems
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Laser Measurement Systems
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Accessories/Connection and Mounting Technology
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Configuration and Diagnosis Software
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SICK: Sensor Intelligence SICK is one of the world’s leading producers of intelligent sensors and sensor systems for factory, logistics and process automation. SICK’s many years of practical experience have led to a product range offering precisely what SICK customers need to structure their processes more efficiently.
SICK, as the market leader, is constantly growing. Success is due to sensors from SICK functioning perfectly in every automation environment – regardless of the controller and bus system used. Thus SICK offers market-oriented sensor solutions supplemented with all-embracing engineering and service provision.
SICK is at home in many sectors. Our customers profit doubly: our sector specialists carry over innovative impulses from one sector to another thanks to their deep understanding of the most varied of applications. At the same time, their well-founded sector knowledge makes them competent contacts for the individual solution of the most varied of tasks.
Sensors from SICK: successful in three business fields.
Factory automation With its intelligent sensors, safety systems and auto-ident applications, SICK achieves consistent factory automation solutions that create the basis for product quality and cost efficiency whilst maintaining maximum protection for humans and machines. Logistics automation SICK’s identification and volume measurement systems create the basis for automating material flows and optimising sorter and storage processes in logistics automation.
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Process automation Analysis and process measurement technology from SICK MAIHAK offer tailor-made components and optimised system solutions for emission monitoring and process control in process automation.
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L O C AT I O N S W O R L D W I D E
Research and development have a high status at SICK. Only in this way is it possible to maintain and expand a leading position over decades. Each year, an average of 9 % of proceeds from sales flow into the numerous development sites throughout the world: five in Germany alone, seven more in the rest of Europe, USA and
Asia. Thus innovative products for customer-specific applications are created in close customer proximity – worldwide. Production and sales are also strategically distributed worldwide. Production takes place in 12 production sites in Germany, Europe, Asia and
the USA. Subsidiaries and associated companies in more than 40 countries, as well as a dense network of sales offices in all the most important industrial nations, ensure customer proximity throughout the world.
Subsidiaries Sales offices and associated companies
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Overview of factory and logistics automation SICK: Sensor Intelligence. From automation technology, through industrial safety systems, to trailblazing auto-ident solutions, as a complete sensor supplier SICK offers you leading technologies for factory and logistics automation.
Factory automation The demands made by the requirements of industrial processes are continuously rising. Increasingly complex tasks and rising quality demands must constantly be met. This is only achieved with increasingly sophisticated production processes and precise monitoring of every single step. SICK’s standard sensors, high-performance sensors and camera solutions detect, recognise, count and position objects, as well as detect production, colour and quality differences – and thus solve almost all sensor tasks in factory automation. At the same time, the protection of humans and machines must be guaranteed in automated processes. From safety switches, through opto-electronic protective equipment, to safety control solutions, SICK offers a wide range of products for effective accident prevention, rounded out with a comprehensive range of services and accredited inspection centres.
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Logistics automation The automated identification of ever more complex shapes has revolutionised production and logistical processes in many sectors. Many users trust sensors and sensor systems from SICK for identifying, classifying, measuring, weighing and positioning objects. The right product at the right time and in the right place is therefore employed at high speeds and with maximum safety to prevent mistakes and collisions. For this purpose our development engineers, working with our customers, achieve sophisticated system solutions ranging from identification hardware, through evaluation electronics, to bus connection technology, software tools and engineering. Based on lasers or RFID. From production and logistics to commerce, offices and outdoor applications – products from SICK Auto Ident detect almost everything.
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Auto Ident
BAR CODE-, 2D CODE AND R F I D E N T I F I C AT I O N S Y S T E M S
LASER MEASUREMENT SYSTEMS
VOLUME MEASUREMENT SYSTEMS
Bar code scanners
Laser measurement systems – Indoor
Volume measurement systems for outsized objects
Omni directional code reading systems
Laser measurement systems – Navigation
Volume measurement systems for cuboid objects
Mobile hand-held scanners
Interfaces and Software
Volume measurement systems for non-cuboid objects
RFID – Radio Frequency Identification
Laser measurement systems – PeopleCounter
2D code scanners and camera systems
Laser measurement systems – Robotics
Connection modules, network controller
Laser measurement systems – Outdoor
Laser measurement systems – bulkmaterial measurement system
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All-round sensor support SICK supports your successful identification solutions with global services. SICK is your dependable partner during all project phases, so that your project precisely meets your technical and commercial plans.
Pre-sales Individual, intelligent, dependable
After-sales Worldwide, competent, co-operative
Application advice SICK has a solution for your identification task. The costdetermining parameters are evaluated and, on this basis, the best possible individual solution is proposed in order to ensure that this also meets economic conditions.
Installation SICK Service Technicians install bar code scanners, 2D code readers, RFID systems, mounting frames, and scanner networks worldwide. They thus prepare plants for commissioning.
Engineering SICK Engineering Teams work out intelligent solutions and combine them to create customised systems. The functionality and high reliability of the customer’s system is thus assured by the SICK Quality Management System.
Commissioning SICK Commissioning Engineers competently configure the application-specific reading properties of the bar code and 2D code scanners, and RFID systems.
Project Management SICK Project Management Teams guarantee the optimum course of projects. They dependably accompany your project from the planning phase to acceptance.
Site Management SICK Site Managers ensure the smooth course of projects on site. They flexibly co-ordinate the work of the SICK Technicians and are contacts for the client. Acceptance SICK Service Specialists check the agreed performance features of the installed scanners and RFID systems during a practical trial phase. The identification plant is handed over to the user on this basis.
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Services during operation Tailor-made, rapid-reaction, co-operative Maintenance SICK scanner and RFID systems are maintenance-free. However, because of external factors, regular cleaning and adjustment work is recommended. Whereby any changes in the customer’s application or damage to equipment can be recognised and corrected. The optimum performance of the customer’s system is thus ensured over the plant’s long operating period. Fault correction and replacement parts SICK offers tailor-made replacement part and repair support to meet the customer’s requirements and possibilities. Economically interesting concepts are worked out which, together with other services, can be agreed within the scope of a Service Contract.
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Hotline SICK sales organisations can be reached via a free technical Hotline. Any questions on SICK products can thus be rapidly answered by phone. More complex problems are accepted here and immediately passed on to the appropriate specialist department for processing. Training SICK Trainers offer a comprehensive training programme both at SICK and on-site. Among others, customised product-specific training courses are carried out for project planners, commissioning engineers and maintenance staff – supporting participants in the completion of their particular tasks within the company.
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SICK Logistics Technology Center
SICK products for automatic identification are co-ordinated on the needs of automatic production and logistical processes in many sectors. We provide a range of support and services that fully exploit the performance capability of SICK identification components and systems so that complex products offer optimum operation in applications. Our Testing and Training Center further expands your possibilities and helps you master your tasks even more effectively.
Products that we place on the market have already proven their performance under the harshest of conditions. Applications with the various identification products can now be tested under realistic conditions. If it works here, it will also work for you on-site. Training is also possible wherever testing is carried out. You and your personnel can get to know all about the identification tasks as they appear at your company and learn to handle SICK products and systems.
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Component tests that are harsher than the reality
Tests very similar to your applications
Training during which practice is paramount
Before introducing new products or software updates onto the market they undergo endurance and extreme tests in authentic practical conditions, like those present at your works. These products are only approved for sale after successfully passing a range of tests. You can be sure that SICK identification technology will also withstand your conditions.
Our aim is to carry out tests that are as near to practical reality as possible. You tell us what you want to achieve. Together with you, we will work out the solution that advances your processes. You can be certain that an application that leaves our Test Center will run smoothly at your works right from the start. Profit from the experience SICK has gained from thousands of successfully solved applications. We will convince you.
At SICK, competent technical trainers and application specialists train your personnel using real products and under realistic practical conditions. We train your maintenance and commissioning staff. We also offer general courses on the subject of auto-ident solutions. At the SICK Logistics Technology Center, we also regularly offer courses for our employees active worldwide, so that we can offer you optimum on-site advice and support on all auto-ident products and solutions. Our global Service and Support network is thus a decisive performance feature for almost all of your tasks.
In an area of over 500 m2 we have all the equipment necessary to simulate your productive environment too – an application that is tested and approved here can be quickly set up at the customer’s premises and meet the agreed quality criteria.
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Bar code-reading technology
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Functional principle Bar codes are a data-coding technology that allows identification information to be assigned to a particular object with the help of a suitable reading device. Decoding of the information contained within the bar code is based on the binary principle (0, 1) and uses the
information in the gaps (typically a reflective element) and the bars (typically an absorbing element). A reading device is used to illuminate the bar code with red (laser) light and convert the light reflected by the bars and gaps into a binary signal. A processor within the read-
ing device digitalises the analogue signal received, decodes it and transfers its content to the host in a suitable format.
Depending on the appearance of the object upon which the light emitted by the reading device is directed, some of it is absorbed by the material, some is absorbed by the surface, and some is reflected in an altered form.
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Bar code-reading technology
Components of a bar code “Quiet zones”, a “start character”, the information itself, and a “stop character” are the fundamental parts of a bar code. The information is encoded by means of the appropriate arrangement of bars and spaces. There are
two types of codes: discrete, in which only the bars provide information, and continuous, in which the spaces also contain some of the information. Quiet zones are the white zones before and after the code. They are
START
necessary for starting and finishing the read process. They must be at least 10 times larger than the smallest bar or the smallest space in the code.
Information
STOP
Quiet zone
The start and stop character contain information on the type of coding used and allow readability in both directions. The information part contains the data for identifying the prod-
Quiet zone
uct or some of its features. Each symbol is represented by a corresponding sequence of spaces and bars. Some coding types only represent numerical sequences, others alphanumerical.
Depending on the type of coding used for the information, each individual element can be represented by a differing number of bars and spaces – thus influencing code density.
Effect of code print quality on the reception signal Codes that are printed with insufficient quality generate erroneous signals that only offer spurious interpretation or none whatsoever. The print
quality of a code can be described by the so-called Print Contrast Signal. It is calculated as follows: PCS =
background reflection – bar reflection background reflection
PCS = 75 %
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The PCS should be 75 % to ensure reliable reading.
PCS = 40 %
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Main coding types for bar codes There are many types of bar codes, whereby the following are used most commonly:
Code 2/5 Interleaved A continuous code, mainly used in industrial situations, only accepts numerical symbols, one digit of information consists of 5 elements (two wide and five narrow), has a high information density. The most suitable code for numerical codes that must be varied when space is limited.
Code 39 A discrete code, mainly used in industrial situations, accepts alphanumerical symbols, one digit of information consists of 9 elements (three wide bars and six narrow), therefore has a low information density.
Code 128/EAN128 Mainly used in industrial situations (EAN128 for large sales markets), allows complete encoding of the ASCII set of symbols, continuous code, a large advantage through administration of high information density.
Code EAN/UPC Mainly used for large sales markets (UPC in America), only accepts numerical symbols and has a defined length (8 or 13 symbols), continuous code with the disadvantage of a defined number of symbols.
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Bar code-reading technology
Potential code alignments There are two possible alignments regarding the direction of movement of the coded object:
L A D D E R O R I E N TAT I O N
In the form of a ladder, whereby the bars are parallel to the direction of movement. In this case, a line scanner is usually employed, using the movement of the object to be scanned for reading-in the code.
Direction of movement
F E N C E O R I E N TAT I O N
In the form of a fence, whereby the bars are arranged at right angles to the direction of movement. Thus in order to meet the variety of read-in situations, a selection from three different reading device designs can be made depending on the scan process used:
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• line scanner • raster scanner • scanner with oscillating mirror
Line scanner
Raster scanner
Scanner with oscillating mirror
Direction of movement
Direction of movement
Direction of movement
AUTOMATIC IDENTIFICATION TECHNOLOGY
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Types of scanners Line scanners Line scanners are characterised by a single scanning line, and use the code‘s own movement to read it in. They can be used at right angles to the code or at an angle of a few degrees, depending on the alignment of the code and the decoding type supported by the reading device.
Direction of transport
Raster scanners Raster scanners are characterised by several parallel scanning lines and, when the scanning direction is at right angles to the bars, offer redundancy security if a code is stained or has otherwise defective areas.
Direction of transport
Oscillating mirror scanners Scanners with oscillating mirrors are characterised by an oscillating scanning line. This allows the codes to be read when the code position is not defined, or when several codes have to be read within the detection area. Direction of transport
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2D code-reading technology
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The 2D code – the successful basis for high process reliability The triumphal march of the 2D code during recent years is no accident: its high density of information and low space requirement make it the code of choice when reliable identification verification, complete tracking of parts, or reliable control of diverse products is required.
The 2D code most commonly found in almost all industrial sectors worldwide is the Data Matrix ECC200. Its particular advantages are: • its low space requirement with high data capacity (e.g. up to 3,116 numerical symbols) • the high reading reliability resulting from the error correction algorithm used (the Reed-Solomon algorithm)
• its data redundancy, thanks to which a code can even be read if up to 30 % of it has been destroyed • its omnidirectional reading • communication that is uniform worldwide thanks to international standards.
The Data Matrix ECC200 2D code (typical features)
Alternating pattern White corner
L-pattern Quiet zone
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2D code The many levels of freedom offered by 2D codes: the diverse possibilities for reading and attaching the code meet the needs of every application.
The intelligent route to good 2D codes: direct or indirect marking. The Data Matrix ECC200 is also flexible in another regard, namely in the type of marking. Indirect marking
Direct part marking
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The possibility of so-called “direct part marking” (DPM) is a special aspect of 2D codes. The code is attached to the object directly – without using a carrier material. The object is thus uniquely identifiable throughout its product life.
A variety of processes are used, depending on the application and object material: • laser • inkjet • dot peening • electrochemical etching
Indirect marking takes place conventionally, with the 2D code printed on a label and attached to the object.
Inkjet on paper
Laser on reflective surface
Inkjet on plastic
Laser on curved metal
Laser on die-cast iron
Dot peening on metal
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The 2D code reading process Two reading processes have become established as basic technologies: reading with a line camera or a matrix camera.
2D code scanner with line camera: s. ICR850/852, ICR 855
2D code scanner with matrix camera: s. ICR803, ICR840, ICR860/862
The line camera
The matrix camera
In the case of the line camera, the information of the 2D code is processed line-for-line and arithmetically recombined to a two-dimensional image using software algorithms. The camera sensors used here read-in the individual lines at a frequency of up to 45 kHz and easily master identification tasks at very high transport speeds. The lines to be read can be up to 80 mm long. Thus the 2D code is reliably found and identified regardless of its location. Triggering takes place on the object in motion.
In principle, identification with the matrix camera functions like a classic camera: a two-dimension image is taken. With an image repeat rate of 25–200 Hz, even moving objects at medium speeds can be detected. The particular advantages of this process lie in the depth of field that can be achieved and flexible illumination by means of internal or external LED illumination.
• High resolution • Identification even at very high speeds • Triggering on the object • Distortion-free reading even with curved objects
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• Large depth of field • Flexible illumination • Reading when still or in motion
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The technology of Radio Frequency Identification
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RFID: Areas of use and method of function As an auto-ID technology, RFID is making inroads wherever integrated data detection in the sense of Supply Chain Management is the top priority. RFID (Radio Frequency Identification) is used in the service sector, in logistics, in commerce and in production. Applications for identifying small animals and livestock, for preventing car theft, for controlling access to buildings, and for identifying books in libraries are widespread. RFID use ranges from pure identification (also in harsh environments) to storage and distribution logistics and product identification. These areas of use are described as so-called “tagging levels”; one differentiates between pallet, carton and article tagging.
Method of function An RFID system requires two components: the transponder and the reading system. The transponder (also called the “tag”) consists of an antenna and a microchip, which is required for transponder function and storing the data. The passive transponder has no energy source of its own; the energy necessary for operation is obtained from the reading field generated by the reading system. This means that it can, in effect, be used endlessly and without maintenance. The reading system can generally also write; the read/write system is also called an interrogator because it functions in “Interrogator Talks First” mode.
RFID systems operate with differing frequencies. The frequencies vary in technical features such as range, transfer speeds and penetration. From the point of view of radio-related legislation, long frequency (125–135 kHz) and high frequency (13.56 MHz) are currently used worldwide under comparable conditions. The other frequency ranges, UHF (860–960 MHz), are still undergoing a harmonisation process or have differing radio parameters (e.g. power, frequency band, number of channels). RFID systems from SICK are compatible with the industry standards. At 13.56 MHz (ISO/ IEC 15693; ISO 18000-3 M1) and UHF (ISO 18000- 6C, EPC UHF Generation2 Class1).
The read/write system (interrogator) radiates electromagnetic waves and thus generates an electromagnetic field. The transponder on an object acts as a receiver when present within this field. The transponder absorbs energy via an antenna coil (induction) and exploits it to transmit the data stored on its microchip back to the read/write system. 2007-11-27
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RFID – long-term advantages High process reliability at high process speeds
Encapsulated transponders for closed systems Encapsulated transponders are high-quality designs that are water- and corrosion-resistant. Tags can be designed in the form of coins, round housings or high-temperature packaging. They are generally re-writable. More complicated production leads to higher production costs. They are therefore mainly used in closed systems, such as in production and part identification.
• High-quality water- and corrosion-resistant design • Practically unlimited re-usability • Mainly used in closed systems
Smart labels for open systems “Smart labels” are extremely flat transponders. The microchip, including the antenna, is attached to an (adhesive) foil that is then reeled onto rolls. This makes further handling particularly simple – so that the smart labels are easily cut, laminated and glued. The large unit numbers make them a reasonably priced variant, and thus the ideal transponders for open systems. Typical uses include the identification of containers and goods, the labelling of packages and prevention of theft.
• Reasonably priced procurement • Simple further processing (like paper labels) • Use: mainly in open systems
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Return on project (ROP)
RFID – overview of advantages
The higher initial costs compared to the bar code are rapidly amortised – because operating costs are considerably reduced by the re-usability of the transponder and its resistance to friction. In addition, it is possible to save time by using multiple detection. Existing standards for transponder and data formats guarantee that there are a large number of transponder suppliers, and ensures long-term availability of the technology at a reasonable price.
Products can become “smart objects” with RFID. As the smart objects carry all product-relevant data, and this can be changed during the running process, this technology is ideally suited for decentralised control processes. Further advantages: • large amounts of data can be stored • readable without direct view of tag • simultaneous processing of several transponders (anti-collision, multiple detection) • rapid due to high data rates • unaffected by dirt, dampness and paints • maintenance-free • high process reliability • large number of write cycles permitted • unlimited number of read cycles
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Volume measurement technology
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Volume measurement technology for almost all shapes and sizes Volume and size details are often based on manual measurement or even only on imprecise and estimated details. This inaccurate volume determination rapidly leads to a loss of 20 % of total sales income in the transport sector – because the goods to be transported are increasingly lighter and larger, so that the volumes of transported goods become a decisive cost factor. The Volume Measurement System (VMS) from SICK provides valuable assistance here: when transport costs are determined on the basis of volume fees, the revenue recovery achieved through calibrated follow-up measurements can quickly exceed the original investment amount for the systems many time over. Regardless of the shape or size: only accurate volume measurement values form the basis for concrete measures. With the VMS, SICK, the market and technology leader for bar code identification systems, offers you a solution whose measurement accuracy, reliability and ex-
cellent performance set a new standard for the future. VMS – this is our answer to the challenges of a global market, in which one simply cannot afford inaccurate volume determination. Because the world of logistics and package processing is rapidly gaining in significance – and you have to keep up! VMS Volume Measurement Systems from SICK – for • measuring the length, width and height of objects, • calculating the real volume, and • calculating the smallest enclosed cuboid (box volume). With the VMS Volume Measurement System from SICK • almost any object shape can be measured, and • the results are calibration-enabled measurement data (in compliance with OIML R129 and 2004/22/EG – “MID”).
Exploit the advantages of the VMS for your measurement task: • Small and compact design – allowing trouble-free integration in existing plants. • Simple assembly – user-friendliness starts with its installation. • Uncomplicated parameterisation and diagnosis via a central interface – the systems are rapidly set up thanks to comfortable visualisation and an intuitive user guidance, and a variety of diagnostic possibilities simplify fine adjustment. • No additional evaluation unit is required – all functions are integrated in the device, you will not find any large control cabinets.
• Optimised application software – the VMS from SICK provides you with results that you can rely on. • Service-friendly system thanks to simple and rapid device replacement (shorter MTTR) – „time is money“. In addition, if a problem does crop up, the well thought-out system, with its uniform mechanical and electrical interfaces, ensures rapid and cost-cutting restart. • A wide-ranging package of accessories – expand your system with bar code readers, connection modules, etc. Individual solutions for the most varied of applications can be achieved with the comprehensive range of accessories from SICK.
Volume Measurement Systems from SICK – the standard for reliable object dimensioning
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Volume measurement technology Volume Measurement Systems from SICK
Volume Measurement Systems from SICK require neither reflectors nor position marks nor external illumination of the objects. They are active systems with a red-light laser operating on the principle of phase shifting (continuous wave). The scanners are generally installed above the conveyor system and scan the surface of the conveyor system and the transported object without contact.
VOLUME MEASUREMENT OF CUBOID OBJECTS
The objects are measured without contact and – depending on the application requirements – their • length, width, height, • real volume, and • box volume (smallest enclosed cuboid) are reliably calculated – at object speeds of up to 3 m/s.
VOLUME MEASUREMENT OF NON-CUBOID OBJECTS
Cuboid objects on flat conveyor systems are reliably detected with a single-head Volume Measurement System.
A two-scanner solution offers ideal results for non-cuboid objects on flat conveyor systems. This reliably detects objects of almost any shape. VMS420
VMS410
Object
Example of volume measurement of cuboid objects
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Object
Example of volume measurement of non-cuboid objects
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THE MEASUREMENT MODES OF VOLUME MEASUREMENT SYSTEMS
Volume measurement systems can work either in free-running mode or as a triggered measurement.
Free-running mode Scanning line
The Volume Measurement System detects the target objects itself in free-running mode. Measurement begins when an object enters the scanning line and finishes when the object leaves the scanning line.
Scanning line
Example of free-running mode
Triggered measurement with a reading gate In the case of triggered measurement, the start and end of the measurement is determined by a so-called reading gate. Unlike free-running mode, it is irrelevant whether or not an object enters or leaves the scanning line. With the reading gate, a trigger source, a path deceleration (1) and an expansion path (2) define when measurement is to take place. Digital inputs are available as a trigger source, or a software trigger transmitted via telegram can be used. Path deceleration and the expansion path can easily be stored via the user-friendly SOPAS software. The VMS initiates measurement after the path deceleration section has been passed. The expansion path expands the reading gate at the beginning and end. This allows, for example, a tolerance to be achieved.
Photoelectric switch as the trigger Scanning line Object
1 2
2
Scanning line Object
1 2
2
Example of a triggered measurement with a photoelectric switch as the trigger
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The technology of laser measurement
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Laser scanners – the key to a world of applications Laser measurement devices have a special status in SICK’s product portfolio. Laser measurement devices, which are based on time-of-flight technology, measure the distances and profiles of target objects. SICK offers solutions with measurement scanners for demanding applications worldwide, e. g. for: • crane positioning and collision prevention, • classifying vehicles in flowing traffic,
• • • •
controlling vehicles and robots, the automatic positioning of vehicles, control tasks in building security, and counting persons in areas open to the public.
Laser scanners: sensors for measurement, control and protection SICK is the leader in pulse time-of-flight technology. This principle forms the basis for many successful products and systems from SICK. Scanners that determine the time-offlight of pulses and phases measure areas with a rotating laser beam – this is how they detect the profile of a layer.
The pulse time-of-flight process The distance between the sensor and an object is determined by measuring the time interval between an emitted laser pulse and its reception pulse. The amplitude of this signal is used to calculate the reflectivity of the object surface.
The phase time-of-flight process A sine wave is modulated on a visible laser beam. Distance measurement takes place because of the difference in the time-of-flight of phases between the wave emitted by the device and that reflected from the object.
Traffic
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Harbour
Navigation
The time interval is proportional to the distance
Time Emitted pulse
Reception pulse
The pulse time-of-flight process
Robotics
Agriculture
Airport
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The technology of laser measurement Measurably more efficient: LMS Laser Measurement Systems open up new areas of use
The measurement of the time-of-flight of pulses in laser scanners now allows what was hitherto impossible. SICK systems brought about an innovative leap in the automation of cranes, in automatic fee determination on motorways (toll systems), and in demanding building security tasks. Measurement and collision-prevention tasks, as well as the control of access and outdoor monitoring, are no longer utopian concepts – the expertise of the market leader in time-of-flight technology is successfully exploited in many plants. Outdoor Laser Measurement Systems LMS Outdoor Laser Measurement Systems from SICK are designed for long ranges and dark objects and are found, for example, in port automation worldwide.
In outdoor building security tasks the systems are characterised by the lowest false alarm rates in the harshest environmental conditions. Whereby they are adapted to the particular demands: according to need, they have integrated heating, internal fog correction or a heated front screen. The robust housing provides enclosure ratings of up to IP 67. Indoor Laser Measurement Systems The LMS200 is a non-contact Laser Measurement System that scans its surroundings two-dimensionally. Its small spot and high sensitivity over the first 10 m make it particularly suitable for contour measurement, positioning tasks and checking for projections. Internal fields or distance data can be evaluated without the need for further passive components (such as reflectors or position marks). The high resolution opens up tasks that have hitherto been impossible to achieve, or only at great cost. Pick & place positioning and handling scanner The LMS400 is the ideal solution for the precise and rapid control of automatic pick & place gripper systems. Its patented Frequency Signal Processing (FSP) measuring process, and data output in real time, gives the system the necessary rapidity and accuracy for detecting cases and pallets, as well as the objects within or upon them, and generating the appropriate information, e. g. for a robot controller. Its large aperture angle of 70°, fine angular grid, and improved distance resolution allow the solution of demanding pick & place applications, e. g. during automatic palletising and depalletising, or for the reliable gripping of transported objects of differing types and in random orientations. The possibility of also providing data on the emitted laser pulses reflected from an object (reflectivity) is completely new for industrial Laser Measurement Systems. Instead of complicated camera solutions, it is now possible to detect the abutting edges of stacked cartons because the reflectivity is significantly different from that of the surface of the carton. The Laser Measurement System prepares the measurement data in such a way that a pick & place system can accurately grip the edges, or within the area formed by the edges.
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AUTOMATIC IDENTIFICATION TECHNOLOGY
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2007-11-27
Good prospects: Laser Measurement Systems with large scanning angles Specialists for precise all-round measurement Laser Measurement Systems with a scanning angle of 360° are particularly suitable for difficult tasks in all four dimensions. Typical areas of use include profile detection for robots or determining the position of free-moving vehicles. Whereby efficient real-time detection and processing of data is a matter of course. The monitoring of vertical and horizontal areas, however, is also a domain of the 360° scanner. Thus, for example, mu-
seums can protect their irreplaceable works of art against unwanted access. A complete all-round view is not required everywhere. A scanning angle of 90° is sufficient, for example, for counting persons. These applications are interesting in stations or shopping precincts, for example – either for safety reasons or for preparing statistics and reports for commercial purposes.
Positioning system for navigation support Modern positioning systems provide clear advantages. The systems offer maximum flexibility due to the free positionfinding in space via reflector boards beyond the working area. Even vehicles that are temporarily off-course can find their own way back on track. The NAV200 positioning system is a laser scanner with integrated evaluation. The scanner’s laser measurement system scans its surroundings two-dimensionally through 360°. Whereby it detects fixed defined reflector marks whose positions are continuously transferred to the internal evaluation system. Typical areas of use for the NAV200 positioning system are shuttle systems, free-moving stackers and automated guided vehicles in general.
2007-11-27
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31
Bar code scanners
32
AUTOMATIC IDENTIFICATION TECHNOLOGY
SICK CATALOGUE
2007-11-27
SICK bar code scanners accelerate logistics and automation. Their excellent reading properties ensure process flows even with poor or damaged bar codes. Whereby their high scanning frequency permits high process speeds. Their simple networkability and high level of user-friendliness offer advantages in operation. The compact connection technology saves space and cuts costs. SICK’s range of bar code products offers the right solution for every task.
Content
Product overview
Page 34
CLV405
Page 38
CLV410
Page 42
CLV420
Page 48
CLV430
Page 54
CLV440
Page 60
CLV450
Page 66
CLV480
Page 72
CLV490
Page 78
CLV620
Page 84
Bar code scanners 2007-11-27
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33
Bar code scanners
PRODUCT
Reading ranges
C LV 4 0 5
C LV 4 1 0
Module width (mm)
Module width (mm)
0.25 0.35
C LV 4 2 0
Module width (mm)
0.2
0.2
0.35
0.35
Application ranges
Technical data Scanning frequency Operating voltage Data interfaces Switching inputs/outputs Dimensions (L, W, H) Weight Enclosure rating Special features
Accessories
100
0.5
0.5
0.5 50
150
200 250 300 Reading distance (mm)
50
100
150
200 250 300 Reading distance (mm)
50
100
150
200 250 300 Reading distance (mm)
! High Density – max. 90 mm
! High Density – max. 95 mm
! High Density – max. 200 mm ! Long range – max. 730 mm
• Document handling • PCB manufacturing • Clinical analysers
• Labelling • Robotic systems • Packaging industry
• Material handling • Packaging industry • Document handling
300 ... 1,000 Hz 5 V DC ± 5 % RS-232 (True, TTL) 2 x IN/3 x OUT 44.5/44.5/21.6 mm 57 g IP 52
200 ... 800 Hz 5 ... 30 V DC RS-232, RS-422/485 2 x IN/3 x OUT 59/62/35 mm 250 g IP 65
400 ... 1,200 Hz 10 ... 30 V DC RS-232, RS-422/485, CAN 2 x IN/2 x OUT 59/62/35 mm 250 g IP 65
Auto Setup Profile programming Setup button Bargraph for visualisation ! Raster scanner
Auto Setup Profile programming Reflector polling ! Raster scanner ! Angle attachment
Auto Setup Profile programming Reflector polling Host and Aux interfaces ! Raster scanner ! Angle attachment
CLV Setup Software, CLV Connect Software ! CDB405 connection module ! Reading trigger sensors
! ! ! !
CLV Setup Software, CLV Connect Software CDB410, CDM410 connection modules Reading trigger sensors Mounting bracket Round rod bracket
! ! ! ! !
CLV Setup Software, CLV Connect Software CDB420, CDM420 connection modules Gateways for PROFIBUS, DeviceNet, Ethernet Reading trigger sensors Mounting bracket Round rod bracket
NOTE: More detailed information about the products presented in this product overview can be found in the corresponding product informations. These can be ordered as printed materials or downloaded as PDF files from the internet at www.sick.com
Standard ! Optional
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AUTOMATIC IDENTIFICATION TECHNOLOGY
SICK CATALOGUE
2007-11-27
Bar code scanners
PRODUCT
C LV 4 3 0
Reading ranges
Module width (mm)
C LV 4 4 0
C LV 4 5 0
Module width (mm)
Module width (mm) 0.25
0.25
0.5 150
250
350
0.35
0.35
0.35
0.5 450
550
650
0
Reading distance (mm)
100
200
300
0.5
400
500
600
700
0
Reading distance (mm)
200
400
600
800
1000 1200 1400
Reading distance (mm)
! Short range – max. 260 mm ! Mid range – max. 440 mm
! High Density – max. 340 mm
! Optimised for resolution 0.5 mm – max. 950 mm
• Stacker crane • Material handling • Pallet handling
• Material handling • PCB manufacturing • Clinical analysers
• Pallet handling • Forklift truck • Automotive industry
300 ... 800 Hz 10 ... 30 V DC RS-232, RS-422/485, CAN 2 x IN/2 x OUT 90/60/35.7 mm 420 g IP 65
300 ... 800 Hz 10 ... 30 V DC RS-232, RS-422/485, CAN 2 x IN/2 x OUT 90/60/35.7 mm 420 g IP 65
300 ... 1,000 Hz 10 ... 30 V DC RS-232, RS-422/485, CAN 2 x IN/2 x OUT 90/60/35.7 mm 420 g IP 65
Special features
SMART decoder Auto Setup Profile programming Reflector polling Host and Aux interfaces ! Oscillating mirror ! Raster scanner ! Angle attachment
Adjustable focus SMART decoder Auto Setup Profile programming Reflector polling Host and Aux interfaces ! Oscillating mirror ! Raster scanner ! Angle attachment
Adjustable focus SMART decoder Auto Setup Profile programming Host and Aux interfaces ! Oscillating mirror
Accessories
CLV Setup Software, CLV Connect Software CDB420, CDM420 connection modules Gateways for PROFIBUS, DeviceNet, Ethernet Reading trigger sensors Mounting bracket Round rod bracket
CLV Setup Software, CLV Connect Software CDB420, CDM420 connection modules Gateways for PROFIBUS, DeviceNet, Ethernet Reading trigger sensors Mounting bracket Round rod bracket
CLV Setup Software, CLV Connect Software CDB420, CDM420 connection modules Gateways for PROFIBUS, DeviceNet, Ethernet Reading trigger sensors Mounting bracket Round rod bracket Mounting bracket with shock-absorber
Application ranges
Technical data Scanning frequency Operating voltage Data interfaces Switching inputs/outputs Dimensions (L, W, H) Weight Enclosure rating
! ! ! ! !
! ! ! ! !
! ! ! ! ! !
Standard ! Optional
2007-11-27
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Bar code scanners
PRODUCT
C LV 4 8 0
Reading ranges
Module width (mm)
C LV 4 9 0
C LV 6 2 0
Module width (mm)
Module width (mm)
0.3
0.3
400
600
800 1000 1200 1400 1600
600
Reading distance (mm)
Application ranges
Technical data Scanning frequency Operating voltage Data interfaces Switching inputs/outputs Dimensions (L, W, H) Weight Enclosure rating Special features
0.35
0.5
0.5 200
0.2 0.35
0.35
1000
0.5
1400
1800
2200
50
Reading distance (mm)
100
150
200 250 300 Reading distance (mm)
Reading width max. 1.200 mm
! HD – max. 1.600 mm ! LD – max. 2.200 mm Reading width max. 1.200 mm
! High Density – max. 200 mm ! Long range – max. 730 mm
• Automotive industry • Pallet handling • Forklift truck
• Pallet handling • Forklift truck • Automotive industry
• Material handling • Packaging industry • Document handling
600 ... 1,200 Hz 18 ... 30 V DC RS-232, RS-422/485, CAN 6 x IN/4 x OUT 117/117/94 mm 1.5 kg IP 65
600 ... 1,200 Hz 18 ... 30 V DC RS-232, RS-422/485, CAN 6 x IN/4 x OUT 117/117/94 mm 1.5 kg IP 65
400 ... 1,200 Hz 10 ... 30 V DC RS-232, RS-422/485, CAN 2 x IN/2 x OUT 66/611/38 mm 225 g IP 65
Adjustable focus SMART decoder Tracking software Host and Aux interfaces ! Oscillating mirror ! Optional heating for operating temperature down to –35 °C ! Remote diagnostics
Autofocus SMART decoder Tracking software Host and Aux interfaces ! Oscillating mirror ! Optional heating for operating temperature down to –35 °C ! Remote diagnostics
Host and Aux interfaces ! Integrated ethernet ! Raster scanner ! Angle attachment
CLV Setup Software, CLV Connect Software RDT400 Remote Diagnostic Software CDB420, CDM490 connection modules Gateways for PROFIBUS, DeviceNet, Ethernet External parameter memory Reading trigger sensors Incremental encoder Mounting bracket Mounting bracket with shock-absorber
CLV Setup Software, CLV Connect Software RDT400 Remote Diagnostic Software CDB420, CDM490 connection modules Gateways for PROFIBUS, DeviceNet, Ethernet External parameter memory Reading trigger sensors Incremental encoder Mounting bracket Mounting bracket with shock-absorber
Accessories ! ! ! ! ! ! ! !
! ! ! ! ! ! ! !
! ! ! ! !
SOPAS Software CDB620* CDF600* (PROFIBUS) Reading trigger sensors Mounting bracket Round rod bracket
* available Q4/2007
Standard ! Optional
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AUTOMATIC IDENTIFICATION TECHNOLOGY
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Bar code scanners
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CLV405
CLV405 Small, but with big performance
With the bar code scanners of the
It goes without saying that the CLV405
CLV405 product family, SICK can solve
also offers maximum performance re-
ambitious applications in different mar-
garding variable reading distances and
ket segments such as packaging ma-
operating comfort. With the help of the
chinery, robotic handling, clinical ana-
Setup button, which is integrated in the
lyzers or document handling in an intel-
housing, different procedures like Auto
ligent manner.
Setup, Percentage Evaluation of reading quality, Matchcode Teach-in or per-
Packaged in an extremely small housing of only 44.5 x 44.5 x 21.6
mm3,
the
manent saving of reading parameters can be started.
CLV405 is able to identify bar codes with a scanning frequency of up to 1,000 Hz.
With the above functionality the CLV405
In addition, very long bar code labels
can be easily first time installed onsite
can be decoded at a short reading dis-
without any PC support.
tance, because the laser light is emitted with an aperture angle of 70°.
Your benefits:
The CLV405 at a glance:
• Easy mechanical installation even
• Extremely small housing size • High scanning frequency
in space limited applications due to the very compact size • Identification of long bar code labels at short reading distances • High first read rate even for fast moving objects • First time onsite installation without PC support possible
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AUTOMATIC IDENTIFICATION TECHNOLOGY
up to 1,000 Hz
• Large aperture angle • Large depth of field • Integrated Setup button
SICK CATALOGUE
2007-11-27
CLV405 Technical data Type
CLV405 (Standard Density)
Focus
CLV405 (High Density)
Fixed focus
Laser diode (wave length)
Visible red light ( = 650 nm)
MTBF of Laser diode
20,000 h
Laser class of device
Class 2 (pursuant to DIN EN 60825-1)
Useful aperture angle
Max. 70°
Scaning/decoding frequency
300 ... 1,000 Hz
Resolution
0.2 ... 0.5 mm
Raster height
6 mm at 100 mm reading distance (front reading window)
Code print contrast (PCS)
! 60 %
Ambient light compatibility
350 lx (on bar code)
No. of bar codes per scan
1 ... 6
No. of bar codes per reading interval
1 ... 6
Bar code types
All popular bar codes
Bar code length
Max. 50 characters
Print ratio
2:1 ... 3:1
No. of multiple reading
1 ... 99
Optical indicators
6 x LED (status indicator)
0.15 ... 0.25 mm
Acoustic indicators
Beeper, can be deactivated and assigned to a function for result status indication
Reading pulse
Switching input/serial interface/free-running
“Host” data interface
RS-232 True, variable data output format
Data transfer rate
600 ... 57.600 Bd
Protocols
SICK Standard
Physical configurations
Stand-alone, Daisy-Chain, Master/Slave
“Terminal” data interface
RS-232 TTL, 9,600 bd, 8 data bits, no parity, 1 stop bit, fixed data output format
Switching inputs
2 (“Sensor 1”, “Sensor 2”), NPN
Switching outputs
3 (“Result 1” to “Result 3”), not opto-decoupled, TTL
Electrical connection
15-pin D Sub HD connector, cable length 0.9 m
Operating voltage/power consumption
5 V DC ± 5 %/2 W
Housing
Metal
Enclosure rating/protection class
IP 52 (to DIN 4050)/class 3 (to (VDE 0106/IEC 0101-1)
EMC/vibration/shock tested
to EN 61000-6-3, to EN 61000-6-2/to IEC 60068-2-6, to IEC 60068-2-64/to IEC 60068-2-27
Weight
57 g, without connecting cable
Temperature (operating/storage)
0 ... +40 °C/–20 ... +70 °C
Max. relative humidity
90 %, non-condensing
Note: For commissioning, a power supply unit and an interface cable are additionally required.
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CLV405 Reading field diagrams
Reading field height (mm)
0.20 mm 0.25 mm 0.35 mm 0.50 mm
CLV405-0010/CLV405-1010
Resolution
Reading distance(mm)
Reading field height (mm)
CLV405-0011/CLV405-1011
0.15 mm 0.20 mm 0.25 mm Resolution
Reading distance (mm)
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AUTOMATIC IDENTIFICATION TECHNOLOGY
SICK CATALOGUE
2007-11-27
CLV405 Dimensional drawings
11.4
21.6
M3, 5.5 deep
31.8
7.8
21.6
6.3
C
US
Listed UL 60060 4166 SICK AG
D-79276 Reute
100 % Result
80 % Laser On
60 % 40 %
20 %
Device Ready
44.5
Made in USA
44.5
All dimensions in mm
Order information
Standard Density Type CLV405-0010 CLV405-1010
Description Line, Standard Density, straight light exit Grid, Standard Density, straight light exit
Order no. 6028376 6028638
Description Line, High Density, straight light exit Grid, High Density, straight light exit
Order no. 6028377 6028639
High Density Type CLV405-0011 CLV405-1011
Accessories Accessories can be found on Page 218
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CLV41x
CLV410/CLV412/CLV414 The small powerful system
The CLV41x family is userfriendly and
ance scanner, is integrated into a hous-
can be easily integrated into your appli-
ing with very small dimensions. This
cation with a high reliablility.
guarantees highly stable reading properties under ambient light conditions
The optical concept of “Autocollima-
and large reading distances for small
tion”, SICK's standard for high perform-
module widths.
Your benefits:
• Easy to use • Quick installation • Minimized costs due to integrated functions
• Quick adaptation to your application • Flexible integration even in highly sophisticated machines • Highest availability • High reliability
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AUTOMATIC IDENTIFICATION TECHNOLOGY
The CLV410/412/414 at a glance:
• Line scanner and Raster scanner option • Reflector Polling generates an automatic trigger • Profile Programming makes configuration easy • Auto Setup for flexible adjustment • Autocollimation guarantees high reading reliability • Beeper reports the reading gate • Power supply tolerates a wide range of input voltage • Compact housing for tight fits
SICK CATALOGUE
2007-11-27
CLV41x Technischedata Technical Daten Type
CLV410 (Standard)
CLV412 (High Density)
CLV414 (Short Range)
Focus
Fixed focus
Reading window
Line/Raster scanner: front Line/Raster scanner with angle attachment: side (angle of emergence 105°)
Laser diode (wavelength) MTBF of laser diode
Red light ( = 670 nm) 20,000 h
Laser class of device Useful aperture angle
Class 2 (pursuant to EN 60825-1) Max. 60° (front reading window)/max. 50° (side reading window)
Scanning/decoding frequency Resolution
200 ... 800 Hz 0.2 ... 1.0 mm
Raster height Bar code print contrast (PCS)
15 mm (8 lines) at a reading distance of 200 mm (front reading window) ! 60 %
Ambient light compatibility No. of bar codes per scan
2,000 lx (on bar code) 1 ... 3
No. of bar codes per reading interval Bar code types
1 ... 10 Code 39, Code 128, Code 93, Codabar, EAN, EAN 128, UPC, 2/5 Interleaved, Pharmacode
Bar code length Print ratio No. of multiple reads Optical indicators Acoustic indicator Reading pulse “Host” data interface Data transfer rate Protocols Physical configurations Switching inputs Switching outputs Electrical connection Operating voltage/power consumption
Max. 50 characters (max. 100 characters across all bar codes per reading interval) 2:1 ... 3:1 1 ... 99 4 x LEDs (status indicators) Beeper, can be deactivated and assigned to a function for result status indication Reflector Polling/“Sensor 1” switching input/free running/serial interface RS-232 and RS-422/485, variable data output format 300 ... 57,600 Bd SICK-Standard Stand-alone, SICK Network 2 (“Sensor 1”, “Sensor 2”) 3 (“Result 1”, “Result 2”, “Result 3”) 15-pin D Sub HD connector, cable length 0.9 m 5 ... 30 V DC1)/max. 3 W
Housing Enclosure rating/protection class EMC/vibration/shock tested Weight Operating/storage temperature Max. rel. humidity
Zinc die-cast, does not represent a problem in paint shops IP 65 (to DIN 40 050)/Class 3 (to IEC 1010-1) To EN 61000-6-3, EN 61000-6-2/to IEC 68-2-6 Test FC/to IEC 68-2-27 Test EA 250 g with connecting cable (front reading window)/320 g (side reading window) 0 ... +40 °C/–20 ... +70 °C 90 %, non condensing
1)
0.1 ... 0.2 mm
0.2 ... 0.5 mm
UL certificated when a class 2 power supply according to UL 1310 is used
2007-11-27
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CLV41x Line/Raster scanners with front reading window*)
Reading field height (mm)
Resolution 0.2 mm
CLV410 Standard Range
0.35 mm 0.5 mm 1.0 mm
Reading distance (mm)
CLV412 High Density
*) Line/Raster scanner with side reading window: The whole reading range shifts by approx. 15 mm towards the reading window. The aperture angle is max. 50°.
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AUTOMATIC IDENTIFICATION TECHNOLOGY
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CLV41x Line/Raster scanners with front reading window
Reading field height (mm)
0.5 mm
CLV410-2010S02 optimised for module widths of 0.35 mm and 0.5 mm
0.35 mm
Reading distance (mm)
Reading field height (mm)
Resolution 0.2 mm
CLV414 Short Range
Reading distance (mm)
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CLV41x Dimensional drawings
Line/Raster scanner straight light exit
All dimensions in mm
Line/Raster scanner angular hood
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AUTOMATIC IDENTIFICATION TECHNOLOGY
SICK CATALOGUE
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CLV41x Order information
Standard Range Type CLV410-0010 CLV410-1010 CLV410-2010 CLV410-3010
Description Line, straight light exit Raster, straight light exit Line, lateral light exit 105° Raster, lateral light exit 105°
Order no. 1015421 1015427 1017534 1017536
High Density Type
Description
Order no.
CLV412-0010 CLV412-1010
Line, High Density, straight light exit Raster, High Density, straight light exit
1017527 1017528
CLV412-2010 CLV412-3010
Line, High Density, lateral light exit 105° Raster, High Density, lateral light exit 105°
1017538 1017540
Description Line, Short Range, straight light exit Raster, Short Range straight light exit Line, Short Range, lateral light exit 105° Raster, Short Range, lateral light exit 105°
Order no. 1017368 1016767 1017396 1016831
Short Range Type CLV414-0010 CLV414-1010 CLV414-2010 CLV414-3010
Accessories Accessories can be found on Page 218
2007-11-27
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CLV42x
CLV420/CLV421/CLV422 Small in size, big in user friendliness
The CLV420 product family represents
The CAN and the diagnosis interface,
the logical development of miniature
together with the well-established CLV
bar code readers. High reading perfor-
Setup Configuration Software, offer the
mances and excellent user friendliness
best in user friendliness for its class. Of
are united in a very small housing. Bar
course, the innovative adjustment tools,
code identification in the case of very
such as Auto Setup and automatic trig-
high conveyor velocities can also be rea-
ger have also been integrated.
lised, due to the extraordinary fast scan frequencies.
Your benefits:
The CLV420/421/422 at a glance:
• Code identification even in
• High scan frequency
the case of high conveyor velocities • Easy setup procedures supported by state-of-the-art software tools • Various possibilities for diagnosis • Easy and simple connectivity
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AUTOMATIC IDENTIFICATION TECHNOLOGY
of 1,200 Hz
• Small housing • Standard Range, Long Range and High Density Version available • Angle attachment optional • Flash memory for firmware • CAN bus compatible
SICK CATALOGUE
2007-11-27
CLV42x Technical TechnischeData Daten Type
CLV420 (Standard Range)
Focus Reading window
Fixed focus Line/raster scanner: front Line/raster scanner with angle attachment: side (angle of emergence 105°)
Laser diode (wavelength) MTBF of laser diode
Red light ( = 650 ... 670 nm) 20,000 h
Laser class Useful aperture angle
Class 2 (pursuant to DIN EN 60825-1) Max. 50°
Scanning/decoding frequency Resolution
400 ... 1,200 Hz 0.2 ... 1.0 mm
Raster height Bar code print contrast (PCS)
15 mm (8 lines) at a reading distance of 200 mm (front reading window) ! 60 %
Ambient light compatibility No. of bar codes per scan
2,000 lx (on bar code) 1 ... 3
No. of bar codes per reading interval Bar code types
1 ... 10 Code 39, Code 128, Code 93, Codabar, EAN, EAN 128, UPC, 2/5 Interleaved, Pharmacode
Bar code length Print ratio
Max. 50 characters (max. 100 characters across all bar codes per reading interval) 2:1 ... 3:1
No. of multiple reads Optical indicators Acoustic indicator Reading pulse “Host” data interface Data transfer rate Protocols Physical configurations “CAN” data interface Data transfer rate “Terminal” data interface Switching inputs Switching outputs Electrical connection Operating voltage/power consumption Housing Enclosure rating/protection class EMC/vibration/shock tested Weight Operating/storage temperature Max. rel. humidity
1 ... 99 4 x LEDs (status indicators) Beeper, can be deactivated and assigned to a function for result status indication Reflector polling/“Sensor 1” switching input/free running/serial interface RS 232 or RS 422/485, variable data output format 300 ... 57,600 Bd SICK Standard and 3964 (R) Stand-alone CANopen protocol, CAN Scanner Network 20 Kbits/s ... 1 Mbits/s RS 232, 9,600 Bd, 8 data bits, no parity, 1 stop bit, fixed output format 2 (“Sensor 1”, “Sensor 2”) 2 (“Result 1”, “Result 2”) 15-pin D Sub HD connector, cable length 0.9 m 10 ... 30 V DC1)/3.5 W Zinc die-cast, does not represent a problem in paint shops IP 65 (to DIN 40 050)/Class 3 (to VDE 0106/IEC 1010-1) to EN 61000-6-2, EN 55011/to IEC 68-2-6 Test FC/to IEC 68-2-27 Test EA 250 g with connecting cable (front reading window) 0 ... + 40 °C/–20 ... + 70 °C 90 %, non condensing
1)
CLV421 (Long Range)
0.35 ... 1.0 mm
CLV422 (High Density)
0.15 ... 0.5 mm
UL certificated when a class 2 power supply according to UL 1310 is used
2007-11-27
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CLV42x Line/Raster scanners with front reading window*)
Reading field height (mm) 160 140 120 100 80 60 Auflösung Resolution 0.2 mm 0.35 mm 0.5 mm 1.0 mm
40 20
CLV420 Standard Range
0 -20 -40 -60 -80 -100 -120 -140 -160
0
100
50
150
200
250
300
350
400
Reading distance (mm)
Reading field height (mm) 120 100 80 60 40
Resolution Auflösung
20
CLV422 High Density
0.15 mm 0.20 mm 0.35 mm 0.5 mm
0 -20 -40 -60 -80 -100 -120
0
50
100
150
200
250
Reading distance (mm)
*) Line/Raster scanner with side reading window: The whole reading range shifts by approx. 15 mm towards the reading window. The aperture angle is max. 50°.
50
AUTOMATIC IDENTIFICATION TECHNOLOGY
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CLV42x Line/Raster scanners with front reading window*)
Reading field height (mm) 350 300 250 200 150 Auflösung Resolution 0.35 mm 0.5 mm 1.0 mm
100 50 0
CLV421 Long Range
-50 -100 -150 -200 -250 -300 -350
0
100
200
300
400
500
600
700
800
Reading distance (mm)
Reading field height (mm) 160 140 120 100 80 60 40
. . . .
20 0
CLV420-2010 / CLV420-3010
-20 -40 -60 -80 -100 -120 -140 -160 0
50
100
150
200
250
300
350
400
Reading distance (mm)
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CLV42x Dimensional drawings
Line/Raster scanner straight light exit
Line/Raster scanner lateral light exit
All dimensions in mm
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AUTOMATIC IDENTIFICATION TECHNOLOGY
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2007-11-27
CLV42x Order Information
Standard Range Type CLV420-0010 CLV420-1010 CLV420-2010 CLV420-3010
Description Line, straight light exit Raster, straight light exit Line, lateral light exit 105° Raster, lateral light exit 105°
Order no. 1022031 1022032 1022033 1022034
Description Line, Long Range, straight light exit Raster, Long Range, straight light exit Line, Long Range, lateral light exit 105° Raster, Long Range, lateral light exit 105°
Order no. 1022547 1022616 1022617 1022618
Description Line, High Density, straight light exit Raster, High Density, straight light exit Line, High Density, lateral light exit 105° Raster, High Density, lateral light exit 105°
Order no. 1022548 1022619 1022620 1022621
High Density Type CLV421-0010 CLV421-1010 CLV421-2010 CLV421-3010
Short Range Type CLV422-0010 CLV422-1010 CLV422-2010 CLV422-3010
Accessories Accessories can be found on Page 218
2007-11-27
SICK CATALOGUE
AUTOMATIC IDENTIFICATION TECHNOLOGY
53
CLV43x
CLV430/431/432 Compact but powerful
The new bar code scanners CLV430,
a miniaturised package size. SMART
CLV431 and CLV432 represent the
Code recognition technology leads to
newest members of our high perfor-
a definite increase of first good read
mance scanner family using fixed op-
rate. The Reflector Polling feature eli-
tics, large reading distance and great
minates the necessity of additional
depth of field. This all comes in a very
photoelectric triggering switches. Addi-
compact and robust housing with IP 65
tional variants, such as angled or oscil-
protection.
lating mirror versions, provide solutions
These scanners were designed by in-
for special requirements, such as read-
corporating innovative features into
ing bar codes on large areas.
Your benefits:
The CLV430/431/432 at a glance:
• Enhanced read rate even on
• Reliable code recognition in real
damaged or dirty bar codes • Cost savings for identification of bar codes at various angles thanks to attractive system design • No additional photoelectric switch necessary for triggering • Extremely easy handling • Quick installation • Highest availability • High reliability
54
AUTOMATIC IDENTIFICATION TECHNOLOGY
time using SMART technology
• Insensitive to ambient light and glare
• Auto Setup ensures automatic optimising of reading performance • Flash memory for firmware • CAN bus compatible • Reflector Polling generates an integrated trigger • Profile Programming makes configuration easy • Beeper confirms reading process • Integrated power supply tolerates wide range of input voltage • Compact housing for tight fits • Oscillating mirror optional • Angle attachment optional
SICK CATALOGUE
2007-11-27
CLV43x Technical Technischedata Daten Type
CLV430
CLV431
CLV432
Focus
Fixed focus
Reading window
Line/raster scanner: front Line/raster scanner with angle attachment: side (angle of emergence 105°)
Laser diode (wavelength) MTBF of laser diode
Red light ( = 650 nm) 20,000 h
Laser class of the device Useful aperture angle
Class 2 (pursuant to DIN EN 60825-1) Max. 50°
Scanning/decoding frequency Resolution
300 ... 800 Hz 0.2 ... 1.0 mm
Raster height Bar code print contrast (PCS)
15 mm (8 lines) at a reading distance of 200 mm (front reading window) ! 60 %
Ambient light compatibility No. of bar codes per scan
2,000 lx (on bar code) 1 ... 20 (standard decoder), 1 ... 6 (SMART decoder)
No. of bar codes per reading interval Bar code types (SMART decoder)
1 ... 50 (autodiscriminating) Code 39, Code 128, Code 93, Codabar, EAN, EAN 128, UPC, 2/5 Interleaved
Bar code length Print ratio
Max. 50 characters (max. 500 characters across all bar codes per reading interval) 2:1 ... 3:1
No. of multiple reads Optical indicators Acoustic indicator Reading pulse “Host” data interface Data transfer rate Protocols Physical configurations “Terminal” data interface “CAN” data interface Data transfer rate Switching inputs Switching outputs Electrical connection Operating voltage/power consumption
1 ... 99 4 x LEDs (status indicators) Beeper, can be deactivated and assigned to a function for result status indication Reflector polling/“Sensor 1” switching input/free running/serial interface RS-232 or RS-422/485, variable data output format 300 ... 57,600 Bd SICK Standard and 3964 (R) Stand-alone RS-232, 9,600 Bd, 8 data bits, no parity, 1 stop bit, fixed output format CANopen protocol, CAN Scanner Network 10 Kbit/s ... 1 Mbit/s 2 (“Sensor 1”, “Sensor 2”) 2 (“Result 1”, “Result 2”) 15-pin D Sub HD connector, cable length 0.9 m 10 ... 30 V DC1)/4 W
Housing Enclosure rating/protection class EMC/vibration/shock tested Weight Operating/storage temperature Max. rel. humidity
Zinc die-cast, does not represent a problem in paint shops IP 65 (to DIN 40 050)/Class 3 (to VDE 0106/IEC 1010-1) To EN 61000-6-4, EN 61000-6-1, EN 61000-6-2/to IEC 68-2-6 Test FC/to IEC 68-2-27 Test EA 420 g with connecting cable (with additional angle attachment 105°: 450 g) 0 ... +40 °C/–20 ... +70 °C 90 %, non condensing
1)
UL certificated when a class 2 power supply according to UL 1310 is used Ind.Con.Eq.
C
®
US LISTED 4R97
Additional technical data of line scanners with oscillating mirror Type
CLV430
Reading window Angle of emergence
Side 105° (center position CW=50)
Trigger source for DC1) switchover Useful aperture angle Oscillating mirror functions Oscillating frequency
Also: oscillating mirror reversal points Max. 50° Permanent (variable position)/oscillating (amplitude per DC variable or fixed) one-Shot 0.5 ... 4 Hz
Max. angle of deflection Operating voltage/power consumption Weight
+20° ... –20° (can be set with software) 10 ... 30 V DC 2)/max 6.15 W 620 g with connecting cable
1) 2)
CLV431
CLV432
DC = Distance Configuration UL certificated when class 2 power supply according to UL 1310 is used
2007-11-27
SICK CATALOGUE
AUTOMATIC IDENTIFICATION TECHNOLOGY
55
CLV43x Line scanners
Reading field height [mm] 300 200 100 Resolution
CLV430-0010 Long Range
0
0.35 mm 0.5 mm
–100 –200 –300 0
100
500 600 300 400 Reading distance [mm]
200
Reading field height [mm] 200
100 Resolution 0.25 mm
CLV431-0010 Mid Range
0
0.35 mm 0.5 mm
–100
–200 0
100
200
500 400 300 Reading distance [mm]
Reading field height [mm] 150
100
50
Resolution 0.2 mm
CLV432-0010 Short Range
0
0.35 mm 0.5 mm
–50
–100 –150 0
56
AUTOMATIC IDENTIFICATION TECHNOLOGY
100
200
300 Reading distance [mm] SICK CATALOGUE
2007-11-27
CLV43x Line scanners with oscillating mirror
Reading field height [mm] 300 200 100 Resolution
0
CLV430-6010 Long Range
0.35 mm 0.5 mm
–100 –200 –300 200
100
0
300 400 500 600 Reading distance [mm]
Reading field height [mm] 200
100 Resolution 0.25 mm
0
CLV431-6010 Mid Range
0.35 mm 0.5 mm
–100
–200 0
100
200
500 400 300 Reading distance [mm]
Reading field height [mm] 150
100
50
Resolution
CLV432-6010 Short Range
0.2 mm
0
0.35 mm 0.5 mm
–50
–100 –150 0
100
200
300
Reading distance [mm] 2007-11-27
SICK CATALOGUE
AUTOMATIC IDENTIFICATION TECHNOLOGY
57
CLV43x Dimensional drawings
Line/raster scanner frontal light exit
All dimensions in mm
Line/raster scanner lateral light exit
58
AUTOMATIC IDENTIFICATION TECHNOLOGY
SICK CATALOGUE
2007-11-27
CLV43x Dimensional drawings/Reading field diagram
92.2 9.34
M5 4
24.1
24.1
10 M5
Line scanner with oscillating mirror
Deflection range [mm]
CLV 430-6010
59.5
90
99,8
20 ° 20°
35.9 5° 0 1
4
1.1
13.2
37.8
10 35.7
35.9
400 300 200
20
40
mm 0.5 mm 5 0.3
100 0 –100 –200 –200 –100
0
100
200 300 400 500 Reading distance [mm]
Order information Type
Description
Order no.
CLV430-0010 CLV430-1010 CLV430-6010 CLV431-0010 CLV431-1010 CLV431-2010 CLV431-3010 CLV431-6010 CLV432-0010 CLV432-1010 CLV432-2010 CLV432-3010 CLV432-6010
Line, straight light exit Raster, straight light exit Line scanner with oscillating mirror Line, straight light exit Raster, straight light exit Line, lateral light exit 105° Raster, lateral light exit 105° Line scanner with oscillating mirror Line, straight light exit Raster, straight light exit Line, lateral light exit 105° Raster, lateral light exit 105° Line scanner with oscillating mirror
1017585 1016705 1017981 1017622 1016679 1016746 1016747 1017982 1017623 1016680 1016748 1016749 1017983
Accessories Accessories can be found on Page 218
2007-11-27
SICK CATALOGUE
AUTOMATIC IDENTIFICATION TECHNOLOGY
59
CLV44x
CLV440/CLV442 Volume condensed – reading performance enhanced
The bar code scanners CLV440/442
increase of first good read rate. The
represent the newest members of
reflector polling feature eleminates the
our high performance scanner family
neccessity of additional photoelectric
using dynamic focus control, extremely
triggering switches. The dynamic focus
large
great
control feature opens up a myriad of
depth of field. This all comes in a very
new applications with alternating read-
compact and robust housing with
ing distances.
IP 65 protection.
Additional variants, such as angled
These scanners were designed by in-
and oscillating mirror versions, provide
corporating innovative features into a
solutions for special requirements, such
miniaturized package size. SMART Code
as reading bar codes on large areas.
reading
distance
and
recognition technology leads to a definite
Your benefits:
The CLV440/442 at a glance:
• Enhanced read rate even on
• Reliable code recognition in real
damaged or dirty bar codes
• Cost savings for identification of bar codes at various angles thanks to attractive system design • No additional photoelectric switch necessary for triggering • Easy handling • Quick installation • Highest availability • High reliability
60
AUTOMATIC IDENTIFICATION TECHNOLOGY
time using SMART technology
• Dynamic focus control in real time • Insensitive to ambient light and glare • Reflector Polling generates an integrated trigger • Beeper confirms reading process • Auto Setup ensures automatic optimizing of reading performance • CAN bus compatible • Flash memory for firmware • Integrated power supply tolerates wide range of input voltage • Angle and oscillating mirror option
SICK CATALOGUE
2007-11-27
CLV44x Technischedata Technical Daten Type
CLV440-0010
CLV442-0010
Focus
Dynamic focus control
Number of distance configurations Focus adjustment time
Max. 8 50 ms (from minimum to maximum focus position)
Focus trigger source Laser diode (wavelength)
“Sensor 2” switching input/serial interface/timer Red light (!= 650 nm)
MTBF of laser diode Laser class of device
20,000 h Class 2 (to EN 60825-1)
Useful aperture angle Scanning/decoding frequency
Max. 50° 300 ... 800 Hz
Resolution Bar code print contrast (PCS)
0.2 ... 1.0 mm " 60 %
Ambient light compatibility No. of bar codes per scan
2,000 lx (on bar code) 1 ... 20 (standard decoder), 1 ... 6 (SMART decoder)
No. of bar codes per reading interval Bar code types (SMART decoder)
1 ... 50 (autodiscriminating) Code 39, Code 128, Code 93, Codabar, EAN, EAN 128, UPC, 2/5 Interleaved
Bar code length Print ratio
Max. 50 characters (max. 500 characters across all bar codes per reading interval) 2:1 ... 3:1
No. of multiple reads Optical indicators Acoustic indicator Reading pulse “Host” data interface Data transfer rate Protocols Physical configurations “CAN” data interface Data transfer rate “Terminal” data interface Switching inputs Switching outputs Electrical connection Operating voltage/power consumption Housing Enclosure rating/protection class EMC/vibration/shock tested
1 ... 99 4 x LED (status indicators) Beeper, can be deactivated and assigned to a function for result status indication Reflector polling/”Sensor 1” switching input/free running/serial interface RS 232 or RS 422/485, variable data output format 300 ... 57,600 Bd SICK Standard and 3964 (R) Stand-alone CANopen protocol, CAN Scanner Network 10 Kbit/s ... 1 Mbit/s RS 232, 9,600 Bd, 8 data bits, no parity, 1 stop bit, fixed output format 2 (“Sensor 1”, “Sensor 2”), opto-decoupled 2 (“Result 1”, “Result 2”), PNP 15-pin D Sub HD connector, cable length 0.9 m 10 ... 30 V DC1)/5 W Zinc die-cast, does not represent a problem in paint shops IP 65 (to DIN 40 050)/ Class 3 (to VDE 0106/IEC 1010-1) To EN 61000-6-4, EN 61000-6-1, EN 61000-6-2/to IEC 68-2-6 Test FC/to IEC 68-2-27 Test EA
Weight Operating/storage temperature Max. rel. humidity
480 g with connecting cable 0 ... + 40 °C/–20 ... + 70 °C 90 %, non condensing
1)
optimized for resolution 0.15 ... 0.25 mm
UL certificated when class 2 power supply according to UL 1310 is used
Ind.Con.Eq.
C
®
US LISTED 4R97
Additional technical data of line scanner with oscillating mirror Type
CLV440 (6010)
Reading window
Side
Aperture angle Trigger source for DC 1) switchover Useful aperture angle Oscillating mirror functions Oscillating frequency Max. angle of deflection Operating voltage/power consumption Weight
105° (center position CW=50) Also: oscillating mirror reversal points Max. 50° Permanent (variable position)/oscillating (amplitude per DC variable or fixed)/one-shot 0.5 ... 4 Hz +20° ... –20° (can be set) 10 ... 30 V DC 2)/max. 6.15 W
1)
DC = distance configuration
2007-11-27
2)
SICK CATALOGUE
620 g with connecting cable
UL certificated when class 2 power supply according to UL 1310 is used
AUTOMATIC IDENTIFICATION TECHNOLOGY
61
CLV44x Line scanners
Reading distance (mm)
Resolution: 0.50 mm
CLV440-0010
700 max. reading distance (aperture angle 250)
600 max. reading distance (aperture angle 50˚)
500
300
DOF a = 50°
DOF a = 25°
400
min. reading distance
200 100 0 80
120
160
200
240
280
320
360
400
Focus position (mm)
max. reading distance (aperture angle 25°)
500
max. reading distance (aperture angle 50˚)
400
DOF a = 25°
300
CLV440-0010 200
DOF a = 50°
Reading distance (mm)
Resolution: 0.35 mm 600
min. reading distance
100
0 80
130
180
230
280
330
Focus position (mm)
Reading distance (mm)
Resolution: 0.25 mm 400 350
max. reading distance (aperture angle 250)
300 min. reading distance (aperture angle 25˚)
250
CLV442-0010
200 150 100 50 0 0
40
80
120
160
200
240
280
320
360
Focus position (mm)
62
AUTOMATIC IDENTIFICATION TECHNOLOGY
SICK CATALOGUE
2007-11-27
CLV44x Oscillating mirror
Deflection range [mm] Focus position f = 280mm 400 300
mm 0.5 mm 5 0.3
20
40
200
CLV440-6010
100 0 –100 –200 –200 –100
2007-11-27
0
SICK CATALOGUE
100
200 300 400 500 Reading distance [mm]
AUTOMATIC IDENTIFICATION TECHNOLOGY
63
CLV44x Dimensional drawings
Line scanners CLV440-0010 CLV442-0010
All dimensions in mm
Line scanner with oscillating mirror CLV440-6010
64
AUTOMATIC IDENTIFICATION TECHNOLOGY
SICK CATALOGUE
2007-11-27
CLV44x Order information
Type CLV440-0010 CLV440-1010 CLV440-6010 CLV442-0010
Description Line, straight light exit Raster, straight light exit Line, oscillating mirror Line, straight light exit
Order no. 1017588 1019093 1017984 1017595
Accessories Accessories can be found on Page 218
2007-11-27
SICK CATALOGUE
AUTOMATIC IDENTIFICATION TECHNOLOGY
65
CLV450/CLV451
CLV450/CLV451 Many applications – one solution
The high-performance CLV45x scanner
This functionality is integrated in an
with dynamic focus control can identify
extremely small IP 65 cast aluminum
bar codes across large reading distanc-
housing, thus making the CLV45x one of
es of up to 1.6 m (CLV450) with a large
the most compact devices in its class.
depth of field.
Thanks to its outstanding features,
With poor-quality code prints, the
the CLV45x can provide a simple and
SMART code recognition technology can
cost-effective solution for applications
enhance the reading rate considerably.
in handling and warehousing systems.
In addition, the profile-code program-
The product range is complemented by
ming function enables you to configure
an oscillating mirror version, which can
the device parameters without the need
be used to detect bar codes reliably on
for additional tools.
large areas.
Your benefits:
The CLV45x at a glance:
• Reliable bar code identification
• Dynamic focus control in real time • Insensitive to ambient light and
across large reading distances up to 1.6 m (CLV450) • Extremely large depth of field thanks to dynamic focus control • High reading rate with damaged, rotated, or dirty bar codes thanks to high scanning frequency of 1,000 Hz combined with SMART decoder • Compact design facilitates installation in situations where space is at a premium • Easy to operate • Short commissioning time • High system availability • Extremely reliable 66
AUTOMATIC IDENTIFICATION TECHNOLOGY
glare • Auto Setup ensures automatic optimizing of reading performance • Flash memory for firmware • CAN-Bus compatible • Integrated power supply tolerates wide range of input voltage
SICK CATALOGUE
2007-11-27
CLV450/CLV451 Technical Technischedata Daten Type
CLV450
Focus Number of distance configurations
Dynamic focus control Max. 8
Reading range
150 ... 1,600 mm
Focus adjustment time Focus trigger source
50 ms (from min. to max. focus position) “Sensor 2” switching input/serial interface/timer
Laser diode (wavelength) MTBF of laser diode
Red light (!= 650 nm) 20,000 h
Laser class of device Useful aperture angle
Class 2 (pursuant to EN 60825-1) Max. 50°
Scanning/decoding frequency Resolution
400 ... 1,000 Hz 0.25 ... 1.0 mm
Bar code print contrast (PCS) Ambient light compatibility
" 60 % 2,000 lx (on bar code)
Number of bar codes per scan No. of bar codes per reading interval
1 ... 20 (standard decoder), 1 ... 6 (SMART decoder) 1 ... 50 (autodiscriminating)
Bar code types (SMART decoder) Bar code length
Code 39, Code 128, Code 93, Codabar, EAN, EAN 128, UPC, 2/5 Interleaved Max. 50 characters (max. 500 characters across all bar codes per reading interval)
Print ratio Number of multiple reads Optical indicators Acoustic indicator Reading pulse “Host” data interface Data transfer rate Protocols Physical configurations “CAN” data interface Data transfer rate “Terminal” data interface Switching inputs/outputs Electrical connection Operating voltage/power consumption Housing Enclosure rating/protection class EMC/vibration/shock tested Weight Operating/storage temperature Max. rel. humidity
2:1 ... 3:1 1 ... 99 4 x LEDs (status indicators) Beeper, can be deactivated and assigned to a function for result status indication “Sensor 1” switching input/free running/serial interface RS-232 or RS-422/485, variable data output format 300 ... 57,600 Bd SICK Standard and 3964 (R) Stand-alone CANopen protocol, CAN Scanner Network 10 Kbit/s ... 1 Mbit/s RS-232, 9,600 Bd, 8 data bits, no parity, 1 stop bit, fixed output format 2 (“Sensor 1”, “Sensor 2”)/2 (“Result 1”, “Result 2”) 15-pin D Sub HD connector, cable length 0.9 m 10 ... 30 V DC 1)/6 W Zinc die-cast, does not represent a problem in paint shops IP 65 (to DIN 40 050)/Class 3 (to VDE 0106/IEC 1010-1) To EN 61000-6-4, EN 61000-6-1, EN 61000-6-2/to EN 61010-1/to EN 60068-2-27 530 g with connecting cable 0 ... +40 °C/–20 ... +70 °C 90 %, non condensing
1)
CLV451
150 ... 950 mm (optimized for resolution 0.5 mm)
0.5 mm
UL certificated when class 2 power supply according to UL 1310 is used
Ind.Con.Eq.
C
®
US LISTED 4R97
Additional technical data of line scanner with oscillating mirror Type
CLV450
Reading window Trigger source for DC1) switchover Useful aperture angle Oscillating mirror functions
Side Also: oscillating mirror reversal points Max. 50° Permanent (variable position)/oscillating (amplitude per DC variable or fixed)/one-shot
Oscillating frequency Max. angle of deflection Operating voltage/power consumption Weight
0.5 ... 4 Hz +20° ... –20° (can be set with software) 10 ... 30 V DC2)/max. 7.2 W 700 g with connecting cable
1) 2)
CLV451
DC = distance configuration UL certificated when class 2 power supply according to UL 1310 is used
2007-11-27
SICK CATALOGUE
AUTOMATIC IDENTIFICATION TECHNOLOGY
67
CLV450/CLV451 Line scanners
Reading field height (mm) 500 400 300 200 100
Line scanner xxx CLV450-0010
0.25 mm
Resolution 0.35 mm 0.5 mm 1.0 mm
0 – 100 – 200 – 300 – 400 – 500 0
400
200
600
800
1,000
1,200
1,400
1,600
1,800
Reading distance (mm)
Resolution
Focus position
0.25 mm
200 ... 500 mm
0.35 mm
200 ... 880 mm
0.50 mm
200 ... 980 mm
1.00 mm
200 ... 1,200 mm
Reading field height (mm) 500 400 300 200 100
Line scanner with oscillating mirror CLV450-6010
0.25 mm
Resolution 0.35 mm 0.5 mm 1.0 mm
0 – 100 – 200 – 300 – 400 – 500 0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
Reading distance (mm)
68
AUTOMATIC IDENTIFICATION TECHNOLOGY
SICK CATALOGUE
2007-11-27
CLV450/CLV451 Oscillating mirror
Deflection range (mm)
800 1.0
400
20
mm 0.5 mm 5 0.3
40
600
mm
Line scanner with oscillating mirror CLV450-6010
m
5m 0.2
200 0 – 200 – 200
0
200
600
400
800
1,000 1,200 1,400 1,600 1,800 Reading distance (mm)
Deflection range (mm)
.
Line scanner with oscillating mirror CLV451-6010
Reading distance (mm)
Resolution: 0.5 mm
Reading distance (mm)
Aperture angle: 25° 1200 1100 1000 max. reading distance Tilt 0°
900 800
max. reading distance Tilt 45°
DOF Tilt = 0°
600 500
DOF Tilt = 45°
700
Linienscanner mit oscillating Schwingspiegel Line scanner with mirror CLV451-0010
min. reading distance
400 300 200 100 0 200
250
300
350
400
450
500
550
600
650
700
Focal position (mm) Depth of field (DOF) = max. reading distance minus min. reading distance
2007-11-27
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AUTOMATIC IDENTIFICATION TECHNOLOGY
69
CLV450/CLV451 Dimensional drawings
Line scanner CLV45x-0010
All dimensions in mm
Line scanner with oscillating mirror CLV45x-6010
70
AUTOMATIC IDENTIFICATION TECHNOLOGY
SICK CATALOGUE
2007-11-27
CLV450/CLV451 Order information
Type
Description
Order no.
CLV450-0010 CLV451-0010 CLV450-6010 CLV451-6010
Line, straight light exit Line, straight light exit Line scanner with oscillating mirror Line scanner with oscillating mirror
1018556 1019522 1019218 1019524
Accessories Accessories can be found on Page 218
2007-11-27
SICK CATALOGUE
AUTOMATIC IDENTIFICATION TECHNOLOGY
71
CLV480
CLV480 A large range of applications – one device
The CLV480 enables omni-directional
print properties, scattered print and
reading of bar codes for large distan-
background colour influences can be
ces. 5 inputs from a height tree provide
overcome by application-specific adjust-
a dynamic focus adjustment to cover a
ments.
very large reading area.
The CLV 480 is available as line or oscil-
An optional internal heating allows for
lating mirror versions.
usage in refrigerated area applications.
The oscillating mirror model is the ide-
SICK’s SMART code recognition algo-
al solution for static code reading situ-
rithms and other special parameters
ations or when the code position is not
provide superior reading stability even
well-defined.
for low quality bar codes. Tricky code
Your benefits:
The CLV480 at a glance:
• Covers reading distances
• Dynamic focus control in real time • Independent of tilt – 45° ... + 45°
of 260 ... 2050 mm • High read rates even for tilted, dirty, partially destroyed bar codes, also with scattered print • Reading of bar codes with short bar height with the aid of the SMART Code Recognition Technology via max. scan frequency of 1,200 Hz • Larger aperture angle enables code reading in various positions including close-up applications • Heating option for line and oscillating mirror versions
72
AUTOMATIC IDENTIFICATION TECHNOLOGY
for most parts of reading fields • Optimal reading of thermal print codes through the use of laser diodes with wavelength of 650 nm • Resistant to ambient light and glare • Optional external parameter storage enables easy scanner exchange • CAN bus supported for external interfacing and for OMNI tracking mode • Flash memory for firmware
SICK CATALOGUE
2007-11-27
CLV480 Technical Technischedata Daten Type
CLV480
Line scanner Focus
CLV480-0010/-0011 Dynamic focus control
Number of distance configurations Focus adjustment time
Max. 8 < 20 ms (typical)
Focus trigger source Laser diode (wavelength)
“IN 0 ... IN 4” switching inputs/data interface/timer Red light ( = 650 nm)
MTBF of laser diode Laser class of device
20,000 h Class 2 (persuant to DIN EN 60825-1)
Useable aperture angle Scanning/decoding frequency
Max. 60° 600 ... 1,200 Hz
Resolution (typical) Bar code print contrast (PCS)
0.25 ... 1.0 mm ! 60 %
Ambient light compatibility No. of bar codes per scan
2,000 lx (on bar code) 1 ... 12 (standard decoder), 1 ... 5 (SMART decoder)
No. of bar codes per reading interval Bar code types
1 ... 50 (autodiscriminating) Code 39, Code 128, Code 93, Codabar, EAN, EAN 128, UPC, 2/5 Interleaved
Bar code length Print ratio
Max. 50 characters (max. 600 characters across all bar codes per reading interval) 2:1 ... 3:1
No. of multiple reads Optical indicators Reading pulse “Host” data interface Data transfer rate Protocol Physical configurations “CAN” data interface Data transfer rate “Terminal” data interface Switching inputs Switching outputs Electrical connection Operating voltage/power consumption Housing Enclosure rating/protection class EMC/vibration/shock tested Weight Operating/storage temperature
1 ... 99 4 x LEDs “Sensor” switching input (+ “IN 4”)/free running/ data interface/OTS (OMNI tracking) RS-232 or RS-422/485, variable data output format 300 ... 57,600 Bd SICK Standard, SICK Network and 3964 (R) Stand-alone CANopen protocol, CAN Scanner Network 10 Kbit/s ... 1 Mbit/s RS-232, 9,600 bd, 8 data bits, no parity, 1 stopbit, fixed output format 6 (“Sensor”, “IN 0 ... IN 4”) 4 (“Result 1” ... “Result 4”) 1 x 15-pin D Sub HD plug, 1 x 15-pin D Sub HD socket 18 ... 30 V DC1)/ typical 9.5 W, max. 16 W (with heating max. 90 W) Aluminium die-cast, does not represent a problem in paint shops IP 65 (to DIN 40 050)/Class 3 (to VDE 0106/IEC 1010-1) To EN 61000-6-2, EN 61000-6-3/to EN 60068-2-6/to EN 60068-2-27 Approx. 1.5 kg 0 ... + 40 °C (with heating –35 ... +35 °C )/–20 ... +70 °C
Max. rel. humidity
90 %, non condensing
1)
UL certified when a class 2 power supply according to UL 1310 is used
Ind.Con.Eq.
C
®
US LISTED 4R97
Additional technical data of line scanner with oscillating mirror Type
CLV480
Line scanner with oscillating mirror Reading window Exit angle Trigger source for DC switchover1) Useable aperture angle Oscillating mirror functions Oscillating frequency
CLV480-1010/-1011 Side 105° (center position CW=50) Also: oscillating mirror reversal points Max. 50° Static (variable position)/oscillating (amplitude per DC variable or fixed)/one-shot 0.2 ... 4 Hz
Max. angle of deflection Operating voltage/power consumption Weight
+20° ... –20° (software-configurable) 18 ... 30 V DC/max. 18 W, with heating max. 100 W Approx. 2.2 kg
1)
DC= distance configuration
2007-11-27
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CLV480 Line scanners
Reading field height [mm]
Resolution
700
0.25 mm (Tilt ± 45°) 0.30 mm (Tilt ± 45°) 0.35 mm Tilt ± 30°) 0.35 mm (Tilt ± 45°) 0.50 mm (Tilt ± 30°) 0.50 mm (Tilt ± 45°) 1.0 mm (Tilt ± 30°)
600 500 400 300 200 100
CLV480-0010/-0011
0 -100
1.0 mm (Tilt ± 30°)
-200 -300 -400 -500 -600 -700 200
400
600
800
1000
1200
1400
1600
1800
2000
Reading distance [mm]
Reading field height [mm]
Resolution
700
0.30 mm (Tilt ± 45°) 0.35 mm (Tilt ± 30°) 0.35 mm (Tilt ± 45°) 0.50 mm (Tilt ± 30°) 0.50 mm (Tilt ± 45°) 1.0 mm (Tilt ± 30°) 1.0 mm (Tilt ± 45°)
600 500 400 300 200 100
CLV480-1010/-1011 with oscillating mirror
0 -100 -200 -300 -400 -500 -600 -700 200
400
600
800
1000
1200
1400
1600
1800
2000
Reading distance [mm]
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2007-11-27
CLV480 Oscillating mirror
Deflection range
0 1.0
mm
0m 0.5 m 5m 0.3 m 0m 0.3
m
CLV480-1010/-1011 with oscillating mirror
Reading distance
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CLV480 Dimensional drawings
Line scanner
All dimensions in mm
Line scanner with oscillating mirror
76
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SICK CATALOGUE
2007-11-27
CLV480 Order information
Standard range Type CLV480-0010 CLV480-1010 CLV480-0011 CLV480-1011
Description Line, straight light exit Line, oscillating mirror Line, straight light exit with heating Line, oscillating mirror with heating
Order no. 1024065 1024066 1024067 1024068
Accessories Accessories can be found on Page 218
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CLV490
CLV490 The high-performance bar code scanner
The CLV490 ensures maximum, tilt-independent read rates with minimum code height. The real-time autofocus function provides optimum read rates at maximum depths of field (DOF), since the device is always focused in accordance with the distance of the bar code.
Your benefits:
The CLV490 at a glance:
• Enhanced reading performance
• Real time autofocus function • High density, standard density,
compared with existing SICK bar code scanners of the same size • No additional components required to detect the object distance • Extremely high depth of field even for smallest module widths thanks to the real time autofocus function • External memory (connector) means that parameters do not have to be redefined each time the scanner is changed
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AUTOMATIC IDENTIFICATION TECHNOLOGY
low density • Label tilt from –45° to +45° • Reliable code recognition using SMART technology • Smallest unit in its class • Additional interface for external parameter memory • Flash PROM for firmware • Available as line scanner or line scanner with oscillating mirror • Optional heater
SICK CATALOGUE
2007-11-27
CLV490 Technical Technischedata Daten Type
CLV490
Design Resolution
Line scanner, options: with oscillating mirror, heating Standard density, high density, low density
Light source Laser class
Laser diode, red light ( = 650 nm) 2 (to EN 60825-1)
Ambient light compatibility Scanning/decoding frequency
2,000 lx (on bar code) 600 ... 1,200 Hz
Aperture angle Operation and parametrization
Max. 60° (max. 50° with oscillating mirror) With Windows-based CLV-Setup software or command strings
Indicators Data interface
4 LED (status indicators) Host: RS-232, RS-422/485; terminal: RS-232
Switching inputs/outputs Operating voltage
6 x IN / 4 x OUT 18 ... 30 V DC1) (24 V DC + 20 %/– 10 % with heating)
Power consumption
Line scanner:
typical 11 W, max. 16 W typical 75 W, max. 90 W (with heating)
Line scanner with oscillating mirror:
typical 13 W, max. 18 W typical 75 W, max. 100 W (with heating)
Electrical connections Housing
2 x 15-pin D Sub-HD plug/socket Die-cast aluminium
Enclosure rating Protection class
IP 65 (to DIN 40 050) Class 3 (to VDE 0106)
EMC test Weight Temperature (ambient operating /storage)
To EN 50081-1, EN 50082-2 Approx. 1.5 kg (line scanner)/2.2 kg (with oscillating mirror) 0 . . . +40 °C (–35 . . . +35 °C with heating)/–20 . . . +70 °C
1)
Ind.Con.Eq.
UL certificated when a class 2 power supply according to UL 1310 is used
C
®
US LISTED 4R97
High density Standard density Low density 0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0 1.1 1.2 Module width
Typical range for applications Optimized range Application ranges for the variants as a function of module width
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CLV490 Line scanners
Reading field height [mm] 700 600 500 400 300 Resolution:
200
0.30 mm
100
xxx CLV490 Standard Density
0.35 mm
0
0.50 mm
–100 –200 –300 –400 –500 –600 –700 400
600
800
1000
1200
1400
1600
1800
2000
2200
Reading distance [mm]
Reading field height [mm] 600 500 400 300 200
Resolution: 0.20 mm
100
CLV490 High Density
0.25 mm
0
0.30 mm –100 –200 –300 –400 –500 –600 300 400
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AUTOMATIC IDENTIFICATION TECHNOLOGY
500
600 700
800 900 1000 1100 1200 1300 1400 1500 1600 1700 Reading distance [mm]
SICK CATALOGUE
2007-11-27
CLV490 Line scanners
Reading field height [mm] 900 800 700 600 500 400 300
Resolution:
200
- 45° ... + 45°
100
CLV490 Low Density
- 30° ... + 30°
0
- 15° ... + 15°
–100 –200 –300 –400 –500 –600 –700 –800 –900 400
600
800
1000
1200
1400
1600
1800 2000 2200 Reading distance [mm]
Line scanner with oscillating mirror
Reading field height [mm] 700 600 500 400 300 200 0.30 mm
100
0.35 mm
0
CLV490 Standard Density
0.50 mm
–100 –200 –300 –400 –500 –600 –700 400
600
800
1000
1200
1400
1600
1800
2000
2200
Reading distance [mm]
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CLV490 Dimensional drawings
33.4
12
38.5
10
10
10
M6
43.3 56 21
78
60
37
CLV490
Device Ready Sensor Read Result Data
26
117
31
73.5
Line scanner
117
94
°
Device Ready Sensor Read Result Data
All dimensions in mm
86
ma
x.
20
127.5
56 21 117
43.3
78
33.4
183
15°
25.5
70
Line scanner with oscillating mirror
2
38.5 12
10 10 82
M6
10 3.5
CLV490
50°
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AUTOMATIC IDENTIFICATION TECHNOLOGY
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2007-11-27
CLV490 Order information
Standard Density Type CLV490-0011 CLV490-1011
Description Line, straight light exit, with heating Line, oscillating mirror, with heating
Order no. 1016960 1016961
Description Line, straight light exit, with heating Line, oscillating mirror, with heating
Order no. 1019312 1019314
Description Line, straight light exit, with heating Line, oscillating mirror, with heating
Order no. 1019095 1019096
Description Line, straight light exit Line, oscillating mirror
Order no. 1016958 1016959
Description Line, straight light exit Line, oscillating mirror
Order no. 1019311 1019313
Description Line, straight light exit Line, oscillating mirror
Order no. 1018872 1019094
High Density Type CLV490-2011 CLV490-3011
Low Density Type CLV490-6011 CLV490-7011
Standard Density Type CLV490-0010 CLV490-1010
High Density Type CLV490-2010 CLV490-3010
Low Density Type CLV490-6010 CLV490-7010
Accessories Accessories can be found on Page 218
2007-11-27
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CLV620
CLV620 Intelligence for Logistics and Automation
Every bar code scanner from SICK con-
codes despite their being damaged or
tains the experience of decades of con-
partially covered. Which device matches
tinuous development, and thousands
your application? The CLV620 model is
of successful applications throughout
designed to be so flexible that almost
all sectors. This also applies for the
any reading requirement can be met
CLV620 scanner. It combines a high rea-
precisely – short-range, long-range and
ding performance with the SMART620
mid-range; frontal or lateral reading
code reconstruction system, a reading
field, line or raster version, with or with-
algorithm that can accurately detect bar
out Ethernet.
Your benefits:
The CLV620 at a glance:
• No supplementary Ethernet Gate-
• CAN and Ethernet TCP/IP on
way required – lower costs for Ethernet connection • High reading rate for damaged, dirty and partially covered bar codes • Data transmitted to controller in desired format • The CLV620 scanner can be used as a multiplexer in any CANscanner network from SICK – no supplementary multiplexer necessary • Code identification even at high transport speeds • Simple mounting in constricted locations
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AUTOMATIC IDENTIFICATION TECHNOLOGY
board
• SMART620 code reconstruction • Data handling: even more flexible sort and filter functions
• Varied CAN bus functionalities • Configuration with SOPAS • High scanning frequency of up to 1,200 Hz
• Small housing
SICK CATALOGUE
2007-11-27
CLV620 Technical data Type
CLV620
Laser diode (wavelength) MTBF of laser diode Laser class of device
Line/raster scanner: frontal, line/raster scanner with angle attachment: lateral (light exit below 105°) Red light ( = 650 nm) 20,000 h Class 2, acc. to EN 60825-1 (A2:2001-03) and IEC 60825-1: 2007-03, Ed. 2.0
Usable aperture Scanning/decoder frequency Resolution Raster height Bar code print contrast (PCS)
Straight light exit, max. 50°/lateral light exit, max. 51° 400 ... 1,200 Hz 0.15 ... 1.0 mm (type-dependent) 15 mm (8 lines) at 200 mm reading distance (frontal read field) ! 60 %
Ambient light compatibility No. of bar codes per scan No. of bar codes per reading gate Bar code types Bar code length
2,000 lx (on bar code) 1 ... 20 standard decoder, 1 ... 6 SMART620 1 ... 50 bar codes (auto-discriminating) Code 39, Code 128, Code 93, Codabar, EAN, EAN 128, UPC, 2/5 Interleaved, Pharmacode 50 symbols per code; max. 1,500 symbols over all bar codes per reading gate, 500 symbols for multiplexer function in CAN operation
Print ratio No. of multiple readings Optical indicators Acoustic indicators Reading cycling “Host” data interface Data transfer rate Protocols Physical configurations “CAN” data interface Data transfer rate Ethernet data interface Aux data interface Digital switching inputs Digital switching outputs
2:1 ... 3:1 1 ... 99 6 LEDs: Ready, Result, Laser, Data, CAN, Ethernet Beeper, can be deactivated, potential function for results status indication Switching input “sensor 1”/free-running/serial interface/autocycle RS-232 or RS-422/485, data output format adjustable 2,400 to 115 kBaud SICK Standard Stand alone CAN-sensor network 20 Kbit/s ... 1 Mbit/s 10/100 Mbit/s RS-232, 57,600 Baud, fixed data output format Standard version: 2; Ethernet version: 1/2 additional external inputs via CMC600 Standard version: 2, Ethernet version: 0/2 (“Result 1”, “Result 2”), 2 additional external outputs via CMC600
Electrical connection
Standard version: 15-pin D-sub HD plug, cable length 0.9 m, Ethernet version: 2 x M12 plugs
Operating voltage/consumption Housing Enclosure rating/Protection class EMC test
10 ... 30 DC V/4.5 W Die-cast aluminium IP 65 (acc. to DIN 40 050)/Class 3 (acc. to VDE 0106/IEC 1010-1) Interference emission: EN 61000-6-4 2001-101), interference immunity: EN 61000-6-2 2005-08
Weight
205 g Ethernet version (without connection cable, frontal read window)/229 g with connection cable
Ambient/storage temperature Max. rel. humidity
0 ... +40 °C/–20 ... +70 °C 90 %, non-condensing
Reading field
1)
The bar code scanner is designed for use in industrial conditions
Ind.Con.Eq.
C
®
US LISTED 4R97
Pivoting Plug-in unit
2007-11-27
SICK CATALOGUE
The practical pivoting plug-in unit allows the CLV6xx product family to be installed and connected even in apparently impossible locations. Result: more comfortable network construction, more rapid plug connection thanks to “SPEED Con”, and flexible mounting.
AUTOMATIC IDENTIFICATION TECHNOLOGY
85
CLV620 Line/Raster scanners, straight light exit
Reading field height (mm) 160 140 120 100 80 60 Auflösung Resolution 0.2 mm 0.35 mm 0.5 mm 1.0 mm
40 20
CLV620 Mid Range
0 -20 -40 -60 -80 -100 -120 -140 -160
0
100
50
150
200
250
300
350
400
Reading distance (mm)
Reading field height (mm) 320 280 240 200 160 120 Auflösung Resolution 0.35 mm 0.5 mm 1.0 mm
80 40
CLV621 Long Range
0 -40 -80 -120 -160 -200 -240 -280 -320
0
200
100
300
400
500
600
700
800
Reading distance (mm)
Reading field height (mm) 100 80 60 40
CLV622 Short Range
20
Resolution
0
0.15 mm 0.2 mm 0.35 mm
-20
0.5 mm
-40 -60 -80 -100
0
50
100
150
200
250
Reading distance (mm)
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SICK CATALOGUE
2007-11-27
CLV620 Line/Raster scanners, lateral light exit
Reading field height (mm) 160 140 120 100 80 60 Auflösung Resolution 0.2 mm 0.35 mm 0.5 mm 1.0 mm
40 20 0 -20
CLV620 Mid Range
-40 -60 -80 -100 -120 -140 -160
0
100
50
150
200
250
300
350
400
Reading distance (mm)
Reading field height (mm) 320 280 240 200 160 120 Auflösung Resolution 0.35 mm 0.5 mm 1.0 mm
80 40 0
CLV621 Long Range
-40 -80 -120 -160 -200 -240 -280 -320
0
200
100
300
400
500
600
700
800
Reading distance (mm)
Reading field height (mm) 100 80 60 40 Resolution 20
0.15 mm 0.2 mm
0
CLV622 Short Range
0.35 mm -20
0.5 mm
-40 -60 -80 -100
0
50
100
150
200
250
Reading distance (mm)
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CLV620 Dimensional drawings
5.7
10
13.9
13.7
M5
22.5
37.9
61
44.7
Standard version
22.5
5.7
0.2
15.6
38.5
65.9
50°
0.2
0.2
10
M5
5.7
M5
10
13.7 13.9
Straight light exit
22.5
37.9 0.2
15.3
15.6
(14.9) 0.2
38.3
(15.3)
44.7
Ethernet version
65.9
50°
0.2
61
14.9
10
5.7
22.5
M5
10
22.5
5.7
13.9
10 5°
2
10
M5
59.4
37.9 79.85 0.2
0.2
10
22.5
5.7
0.2
38.5
65.9
51.5°
Standard version
Lateral light exit
M5
10
5.7
22.5
10
13.9
5°
2
10
M5
59.4 37.9 79.85
15.3
(14.9) 0.2
(15.3)
38.5
65.9
Ethernet version
51.5°
0.2
0.2
10
5.7
14.9 22.5
M5
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CLV620 Order information
Mid Range, Standard version Type CLV620-0000 CLV620-1000 CLV620-2000 CLV620-3000
Decription Line, straight light exit Raster, straight light exit Line, lateral light exit, angular hood 105° Raster, lateral light exit, angular hood 105°
Order no. 1040288 1041548 1041550 1041552
Mid Range, Ethernet version Type CLV620-0120 CLV620-1120 CLV620-2120 CLV620-3120
Decription Line, straight light exit Raster, straight light exit Line, lateral light exit, angular hood 105° Raster, lateral light exit, angular hood 105°
Order no. 1041547 1041549 1041551 1041553
Long Range, Standard version Type CLV621-0000 CLV621-1000 CLV621-2000 CLV621-3000
Decription Line, straight light exit Raster, straight light exit Line, lateral light exit, angular hood 105° Raster, lateral light exit, angular hood 105°
Order no. 1041784 1041786 1041788 1041790
Long Range, Ethernet version Typ CLV621-0120 CLV621-1120 CLV621-2120 CLV621-3120
Decription Line, straight light exit Raster, straight light exit Line, lateral light exit, angular hood 105° Raster, lateral light exit, angular hood 105°
Order no. 1041785 1041787 1041789 1041791
Short Range, Standard version Type CLV622-0000 CLV622-1000 CLV622-2000 CLV622-3000
Decription Line, straight light exit Raster, straight light exit Line, lateral light exit, angular hood 105° Raster, lateral light exit, angular hood 105°
Order no. 1041792 1041794 1041796 1041798
Short Range, Ethernet version Type CLV622-0120 CLV622-1120 CLV622-2120 CLV622-3120
Decription Line, straight light exit Raster, straight light exit Line, lateral light exit, angular hood 105° Raster, lateral light exit, angular hood 105°
Order no. 1041793 1041795 1041797 1041799
Accessories Accessories can be found on Page 218
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