FLSmidth Hamburg GmbH Haderslebener Straße 7 · D-25421 Pinneberg · Germany Tel +49-4101-788 0 · Fax +49-4101-788 140
[email protected] http://www.flsmidth/Möller.com
Product catalogue MÖLLER® Components general view Table of Content
Möller Pump Möller Valve Two-Way Diverter Valve Rotary vane feeder Shut-off slide valve Pendulum flap Double pendulum flap Rotary flow control valve Rotary shut-off valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Pressure Vessel Systems Lump Breaker Pressure/Vacuum relief valve Fuller-Kinyon Pump Issue: 150311 / MaF - SBe
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
MÖLLER Pump
2 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Reliable conveying from 1 to 250 t/h Product profile • C ontinuous operating conveying unit • Sturdy design • Low installation height • Low-pulsation dilute phase conveying possible • Little wear and tear by hard facing • Self-plugging screw without non-return valve • Simple maintenance • Pipe outlet rotable with 360° • Standard design grey cast iron/ steel • Armored screw • Shock-proof construction spheroidal graphic iron/steel according to ATEX code • Special casing for heavy abrasive bulk materials • CE Label in accordance with EU machine directives
Applications The pneumatic transport of bulk materials in conveying pipes is carried out mainly by the use of compressed air. The conveying material has to be transported from the area at atmospheric pressure into the highpressure area with the greatest possible continuity. For this the MÖLLER® Pump is excellent suitable and already in operation world-wide for more than thousand times. It is the heart of pneumatic transport of cement, lime, gypsum, fly ash, aluminium oxide, copper concentrate, coal dust and many other bulk materials for capacities from 1 to 250 t/h. Operation The material is fed continuously into the inlet and transported by a high-speed screw, working like a press,
to the so called “mixer head”, which is mounted at a right angle to the screw housing outlet. It can be rotated by 360°, this allows adjustment to all possible conveying directions. The material is taken in the mixer head by the airstream from the nozzle and transported through the conveying line to the receiving station. The seal between the atmospheric pressure at the inlet and the high pressure conveying line is made by a bulk plug at the end of the screw. The adjustment between the screw diameter, the screw pitch and the speed guarantees the best possible plug formation. As the use of a non return valve at the outlet of the screw has been avoided, there are no moving parts other than the screw itself. This construction design leads to pulsationfree conveying, an essential element in such installations as burner feeding.
3 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Economic efficiency The MÖLLER Pump is characterized by an exceptionally sturdy design, if required also available in shock-proof construction according to ATEX code, for example for the transport of coal dust. The conveying screw is standard hard faced. The type of hard facing is adapted according to the conveying material characteristics. An air loaded labyrinth seal, maintenance free, closes
off the screw shaft entry into the casing. The conveying screw is tripartite and can therefore be exchanged easily and cost-efficient. The high-quality wear protection of the conveying screw and the casing ensures long term service.
C:\Temp\Moe-Pumpe Gr16_eng.dwg, 24.08.2006 11:23:09, dchristensen
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH
MÖLLER Valve with spherical closing segment
Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
2 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
MÖLLER Valve with spherical closing segment Product profile • F ull bore for free flow of material • C losing by a spherical closing segment • P ressure tight sealing by an inflatable MÖLLER™ seal • C uts through a static material column • P ressure tight up to pe = 10 bar • A llow. temperature up to 275°C • H ousing made of spheroidal graphite cast iron • S pherical closing segment with high grade wear resistance • Pneumatic actuation • F ollows the German pressure vessel code TRB 801 No. 45 • F ollows the EU machine guideline • CE label • A vailable in DN 100/150/200/250/300/400
Applications The MÖLLER™ Valve is a shut-off device for the fully open and closed position in pneumatic conveying systems. It provides for pressure tight closing of pressure vessels at the inlet after filling, and is also used as shut-off device at the pressure vessel outlet, the area subject to the highest pressure load. Additionally, MÖLLER valves will be used as 2-way diverter valves in conveying pipes.
Technical conception When opened, the MÖLLER valve frees the complete valve passage. As a result material flow is not impeded by any installation on which material may be deposited or wear may occur. Due to the sturdy design of the MÖLLER valve the spherical cap can cut through a full material flow without problems and the valve can reliably seal a pressurized pressure vessel. To realize a few 100.000 cycles even under rigorous conditions the spherical cap is provided with a high-grade wear protection on which the inflatable MÖLLER gasket provides reliable sealing. An integrated control system activates all open and close functions and monitors the inflatable MÖLLER gasket. Compressed air of pe = 5.5 bar min. is required to actuate the pneumatic rotary drive. Moreover it must be ensured that the control air pressure, which also activates the inflatable MÖLLER gasket, is always 1 bar higher than the pressure vessel pressure. The MÖLLER valve must always be installed with the shaft positioned horizontally.
At a glance The solenoid valves, pressure switches and accessories required for the operation of the MÖLLER valve are installed in a metal housing. Position and pressure indication for inflatable sealing is by diodes installed outside the housing. Function tests can be performed via the integrated key switch. The process control system handles the MÖLLER valve like an actuating drive. Floating contacts are available for position feedback.
Economic efficiency The design of the MÖLLER valve aims at a high benefit for the user. The simple installation with only one main air connection and one common terminal strip for all electric components are only one aspect. Ease of servicing is provided by the modular design of the MÖLLER valve which results in a minimum expenditure of time for replacing wearing parts. Due to the sturdy design and the highgrade wear protection long service lives are achieved.
3 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH
The Universal Valve
Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
G 1/4
J
220
zx E x t
F
G
nB
A1
Outlet
A2
1
D
M
154
C
281
Inlet
3
4
2
Size
Pos. 1 DN
Pos. 1 A1
Pos.2 DN
Pos.2 A2
B
C
D
zxExt
F
G
J
M
Weight (kg)
10
100
100
100
100
340
260
20
8 x M16 x 25
577
192
180
139
84
15
150
150
150
150
395
350
22
8 x M20 x 30
634
229
180
205
105
20
200
200
300
300
485
300
28
8 x M20 x 30
695
250
180
130
165
25
250
250
350
350
545
370
30
12 x M20 x 30
731
288
180
165
190
30
300
300
400
400
630
450
32
12 x M20 x 30
833
331
225
205
245
40
400
400
400
400
770
700
30
16 x Ø26 x 28
937
440
225
381
456
1&2 Connection flange dimensions PN 10 acc. to DIN 2501
3 Drive unit
4 Valve control
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader
MÖLLER Two-Way Diverter Valve
FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
2 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
The right direction
Product profile • Compact design • Low clearance volume • Sizes DN 50 – DN 400 • Temperature-proof up to 200°C • 3 methods of operation: manual, pneumatic or motor actuated • Direct drive without linkage • CE label • Long service life • S turdy housing made of cast iron • Few parts subject to wear • S imple maintenance due to large inspection hole
Possible applications Mainly power plants, cement and metallurgic industry, but also all other industries where powdery, fine-grained and granulated bulk material has to be conveyed pneumatically and distributed to various receiving stations, e. g. silo facilities. Operation The MÖLLER® two-way diverter valve has a straight passage and a branch pipe mounted at an angle of 25°. One of the two outlets is always completely closed by a slide plate. The diverter valve can be installed horizontally or vertically. The branch pipe can be mounted on the right or left, depending on the pipeline routing. The slide plate is activated by a shaft and a lever and moves on an exchangeable wear protection plate. A special construction ensures tight sealing of the slide plate. Switchover is possible only when conveying operations have been stopped. The two-way diverter valve is available for all commonly used nominal widths and can therefore be installed in almost all pipeline systems. Economic efficiency The slide plate is provided with a special coating which guarantees low friction and thus optimum sliding behaviour. It is constantly pressed against the wear protection plate, and adjustment of the surfaces by the lap-in process ensures long-term sealing of the branch pipes. Minimum friction and pressure loss due to only a 25° deflection of the material flow in the housing. When the slide plate or wear protection plate has to be
replaced, this can be done without dead time and without removing the housing. Such maintenance and repair work can be carried out through a bottom cover without removing the diverter valve from the pipeline system. An efficient production process and high operational reliability are achieved by the use of high-quality materials and components from renowned manufacturers.
3 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Motor
Pneumatic
DN
A
B
E
F
G
H
K
C
D
Weight
C
D
Weight
50
50-64
460
410
290
100
330
373
385
580
125 kg
373
519
125 kg
65
64-76
500
450
315
115
370
408
500
615
155 kg
408
560
155 kg
80
76-95
550
500
325
115
420
425
515
612
170 kg
425
556
170 kg
100
95-119
600
550
355
125
460
473
525
622
215 kg
473
576
215 kg
125
119-143
650
600
375
150
540
510
560
637
245 kg
510
592
245 kg
150
143-168
800
710
350
150
560
500
560
699
260 kg
500
649
260 kg
175
175-200
900
800
445
170
620
620
665
751
355 kg
620
740
360 kg
200
183-210
950
850
435
185
710
623
665
783
395 kg
623
761
400 kg
250
228-260
1100
1000
425
240
900
650
685
832
535 kg
650
803
540 kg
Maße in mm / Dimensions in mm
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Technische Änderungen vorbehalten Technical alteration reserved
Austragsschleuse Discharge feeder
Förderschleuse Conveyor feeder
Übersicht General view Bearb.: Bening Gepr.:
MaF
Zellenradschleuse
670-00
Rotary vane feeder
Blatt 1 von 1 Ausgabe:
141008
Ersatz für:
Maße in mm / Dimensions in mm
General description The rotary vane feeder feeds bulk material out of silos and containers and allows a controlled discharge of material. Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate
General data dimensional sheet: size: operating: operating pressure: differential pressure: ambient temperature: material: wear protection:
Bulk material type:
Technische Änderungen vorbehalten Technical alteration reserved
bulk density: grain size: max. bulk materialtemperature: characteristic:
Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides
M 670-11 20, 30, 40, 50, 63 gear motor with chain drive system < 0.5 bar (g) max. 0.1 bar (between in- and outlet) -20°C to +40°C body,side cover: cast iron bucket wheel: steel (optional) body: chromium molybdenum 60-65 HRC bucket wheel: resurface welding with 240-290 HV Hardox wear plates shaft sealing: Fluorocarbon rubber
Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
fly ash, alumina, cement, lime, gypsum etc. (more bulk materials on request) 3 approx. 0.5 – 2.0 t/m max. 20 mm -20°C to +200°C free flowing
Flow rate
bulk density / volumetric efficiency (assumed) size
0.5 t/m³ 0.6 t/m³ 0.7 t/m³ 0.8 t/m³ 0.9 t/m³ 1.0 t/m³ 65%
70%
75%
80%
85%
90%
15
1.9 t/h
2.5 t/h
3.1 t/h
3.8 t/h
4.6 t/h
5.4 t/h
20
4.1 t/h
5.3 t/h
6.6 t/h
8.1 t/h
9.7 t/h
11.4 t/h
30
12.9 t/h 16.7 t/h 20.9 t/h 25.5 t/h 30.5 t/h 35.9 t/h
40
24.3 t/h 31.4 t/h 39.3 t/h 47.9 t/h 57.2 t/h 67.3 t/h
50
43.2 t/h 55.8 t/h 69.8 t/h 85.0 t/h
101 t/h
119 t/h
63
86.4 t/h
203 t/h
239 t/h
111 t/h
139 t/h
170 t/h
Reference values for maximum flow rate at sufficient bulk material flow. Exact dimensioning on request.
Techn.Datenblatt Technical Data Sheet Bearb.: Friedrichs Gepr.:
JFr
Zellenradschleuse Austragsschleuse
Rotary vane feeder discharge feeder
T 670-11 Blatt 3 von 4 Ausgabe:
140929
Ersatz für:
Maße in mm / Dimensions in mm
General desciption The rotary vane feeder feeds bulk material out of silos and containers and allows a controlled discharge of material. Upstreams the rotary vane feeder may occur a different pressure than downstreams.
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler
General data dimensional sheet: size: operating: operating pressure: differential pressure: sealing gas: ambient temperature: material:
wear protection:
Bulk material type:
Technische Änderungen vorbehalten Technical alteration reserved
bulk desity: grain size: max. bulk materialtemperature: characteristic:
Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
M 670-02 20, 30, 40, 50 gear motor with chain drive system < 0.5 bar (g) max. 0.5 bar (between in- und outlet) approx. 0.2 bar higher than operating pressure -20°C to +40°C body,side cover: cast iron side cover - sealing: PTFE bucket wheel: steel (optional) body: chromium molybdenum 60-65 HRC bucket wheel: resurface welding with 240-290 HV
fly ash, alumina, cement, lime, gypsum etc. (more bulk materials on request) 3 approx. 0.5 – 2.0 t/m max. 20 mm -20°C to +200°C free flowing
Flow rate
bulk density / volumetric efficiency (assumed) size
0.5 t/m³ 0.6 t/m³ 0.7 t/m³ 0.8 t/m³ 0.9 t/m³ 1.0 t/m³ 65%
70%
75%
80%
85%
90%
20
4.1 t/h
5.3 t/h
6.6 t/h
8.1 t/h
9.7 t/h
11.4 t/h
30
12.9 t/h 16.7 t/h 20.9 t/h 25.5 t/h 30.5 t/h 35.9 t/h
40
24.3 t/h 31.4 t/h 39.3 t/h 47.9 t/h 57.2 t/h 67.3 t/h
50
43.2 t/h 55.8 t/h 69.8 t/h 85.0 t/h
101 t/h
119 t/h
Reference values for maximum flow rate at sufficient bulk material flow. Exact dimensioning on request.
Techn.Datenblatt Technical Data Sheet Bearb.: Friedrichs Gepr.:
JFr
Zellenradschleuse Förderschleuse
Rotary vane feeder conveyor feeder
T 670-02 Blatt 3 von 4 Ausgabe:
140507
Ersatz für:
Maße in mm / Dimensions in mm
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Technische Änderungen vorbehalten Technical alteration reserved
handbetätigt manually operated
pneumatisch pneumatically operated
motorisch motor driven
Übersicht
Absperrschieber
680-00
Schut-off slide valve
Blatt 1 von 1
General view Bearb.: Bening Gepr.:
MaF
Ausgabe:
140711
Ersatz für:
Maße in mm / Dimensions in mm General description The shut-off slide valve is a shut-off device which has to be installed horizontally. It is part of a system in which loose material falls through the shut-off slide valve from the top. The shut-off slide valve is designed to shut off or release this passage. It is not suitible for sealing rooms of different pressure levels against each other.
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift
Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH
General data dimensional sheet: size: operating: position of device: ambient temperature: material:
Bulk material type:
bulk density: grain size: max. bulk material temperature: characteristic:
Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
M 680-01 20, 30, 40, 50 handwheel, chainwheel horizontal -20°C to +50°C body: cast iron gate plate: stainless steel
fly ash, cement, lime, gypsum etc. not to be used for alumina (more bulk materials on request) 3 approx. 0.5 – 2.0 t/m max. 20 mm -20°C to +160°C (construction up to +400°C on request) free flowing
Technische Änderungen vorbehalten Technical alteration reserved
Flow rate 3
Size
[m /h]
20
max.
360
30
max.
810
40
max.
1440
50
max.
2250
Reference values at sufficient bulk material flow. The flow rate depends on the pressure ratio, the assembly situation and the bulk material. Proximity Switches manufacturer: type:
protection class:
(optional) Pepperl & Fuchs NCB5-18GM40-N0, NCB5-18GM40-Z0, NJ5-18GM50-E2, NJ5-18GM50-A2, NBB5-18GM60-WS, IP 67
Namur 5 to 60 V DC 10 to 60 V DC 10 to 60 V DC 20 to 253 V AC
. Techn.Datenblatt Technical Data Sheet Bearb.: Friedrichs Gepr.:
JFr
Absperrschieber handbetätigt
Shut-off slide valve manually operated
T 680-01 Blatt 2 von 2 Ausgabe:
140508
Ersatz für:
Maße in mm / Dimensions in mm
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Technische Änderungen vorbehalten Technical alteration reserved
Pendelschleuse Pendulum flap
Pendelschleuse mit geteiltem Durchlauf Pendulum flap with split passage
Übersicht General view Bearb.: Bening Gepr.:
MaF
Pendelschleuse
688-00
Pendulum flap
Blatt 1 von 1 Ausgabe:
140711
Ersatz für:
Maße in mm / Dimensions in mm
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Technische Änderungen vorbehalten Technical alteration reserved
Doppelpendelschleuse Double pendulum flap valve
Doppelpendelschleuse für erhöhte Schüttguttemperatur Double pendulum flap valve for higher bulk material temperature
Übersicht
Doppelpendelschleuse
689-00
Double pendulum flap valve
Blatt 1 von 1
General view Bearb.: Bening Gepr.:
MaF
Ausgabe:
140711
Ersatz für:
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
2 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Continuous control or shut-off of material flows Product profile • R otary flow control valve with pneumatic or motor drive • C ontinuous control of material throughput in aeroslide systems from 10 to 1000 m³/h • O n request with contaminant clearing hole or stroke limiter • R otary shut-off valve with pneumatic drive for quick shut-off, optionally with intermediate position • W ear resistant by selfreadjusting metal gasket • Temperature resistant up to 200°C • F luidization fabric in housing bottom • High operational reliability • E asy to maintain. Replacement of wearing parts possible through large maintenance hole
Range of application Rotary flow control valve and rotary shut-off valve are designed for use in all industrial areas in which powdery bulk materials are processed, conveyed, stored, distributed, weighed or metered. The rotary flow control valve is responsible for precise and continuous adjustment of the bulk material flow from bins and silos. The rotary shut-off valve is used where quick and reliable shut-off is necessary. The two valves are suitable for material flows from 10 to 1000 m³/h. Technichal design The rotary flow control valve can shut off and adjust any desired bulk material flow between 10 and 100 % by means of a specially shaped metering section. Further turning of the rotary valve will provide a cleaning hole through which contaminant can easily flow out. Due to its technical design the rotary shut-off valve is suitable for quick and reliable shut-off. On request any desired intermediate position can be adjusted via a special valve control
system. Moreover, the maximum opening cross-section can be limited by a stroke limiter. The housing bottom of each valve is equipped with a fluidization fabric to prevent tearing off or deceleration of the material flow. The sealing frame made of cast iron is flexibly attached to the housing and is continuously pressed against the rotary valve casing by self-readjusting spiral springs.
Economic efficiency Adjustment of the frame to the surface of the rotary valve casing ensures optimum sealing with good antifriction properties. This helps to extend maintenance intervals and save repair costs. If nevertheless replacement of sealing frame, rotary valve or fluidization fabric becomes necessary, replacement is possible without removal of the housing within short time. High-quality materials and drive systems from renowned manufacturers ensure high operational reliability and thus an efficient production process.
3 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH
F
D
Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
J
pneumatic drive for rotary flow control valve
B1 / B2 / B3
D
F
J
Weight [kg]
80
454
257
127
91
30
454
257
127
104
80
529
J
A
257
127
125
30
529
257
127
152
95
669
277
147
B1 pneumatic drive for rotary flow control valve
F
F
B3 pneumatic drive for shut off valve
D
B2 motor drive for rotary flow control valve
pneumatic drive for rotary flow control valve
pneumatic drive for rotary flow control va
J
J
J
B3
184 350
.
350 541
B1 / B2 / B3
A
541
B1 / B2 / B3
A
.
.
Size
A
Size
B1
B2
B1 460
B2
F
B1 pneumatic drive for rotary flow control valve B1 pneumatic drive fo Weight
Weight [kg]
F 91
30 20250 200 504
454 530 460 454 480257 454 510 127
257 104
B2 motor drive for rotary flow control valve drive B2 127 (B1) 91 motor drive for rot pneumatic for rotary flow
40 30300 250 554
504 580 510 529 530257 454 560 127
257 125
127 104 drive B3 pneumatic
50 40350 300 604
554 630 560 529 580257 529 610 127
257 152
127
63 50415 350 669
675 147 604 695 610 669 630277 529
184 257
127
480
B3
J 127
200
454
D
D
20
A
B3
454
257
J
control valve
[kg]
control valve control valve (B2) motor drive for rotary flow control for shut off valve valve 125 B3 pneumatic drive (B3) pneumatic drive for shut off valve for shut off valve
152
.
63
415
669
675
695
669
277
147
184 .
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
2 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Continuous control or shut-off of material flows Product profile • R otary flow control valve with pneumatic or motor drive • C ontinuous control of material throughput in aeroslide systems from 10 to 1000 m³/h • O n request with contaminant clearing hole or stroke limiter • R otary shut-off valve with pneumatic drive for quick shut-off, optionally with intermediate position • W ear resistant by selfreadjusting metal gasket • Temperature resistant up to 200°C • F luidization fabric in housing bottom • High operational reliability • E asy to maintain. Replacement of wearing parts possible through large maintenance hole
Range of application Rotary flow control valve and rotary shut-off valve are designed for use in all industrial areas in which powdery bulk materials are processed, conveyed, stored, distributed, weighed or metered. The rotary flow control valve is responsible for precise and continuous adjustment of the bulk material flow from bins and silos. The rotary shut-off valve is used where quick and reliable shut-off is necessary. The two valves are suitable for material flows from 10 to 1000 m³/h. Technichal design The rotary flow control valve can shut off and adjust any desired bulk material flow between 10 and 100 % by means of a specially shaped metering section. Further turning of the rotary valve will provide a cleaning hole through which contaminant can easily flow out. Due to its technical design the rotary shut-off valve is suitable for quick and reliable shut-off. On request any desired intermediate position can be adjusted via a special valve control
system. Moreover, the maximum opening cross-section can be limited by a stroke limiter. The housing bottom of each valve is equipped with a fluidization fabric to prevent tearing off or deceleration of the material flow. The sealing frame made of cast iron is flexibly attached to the housing and is continuously pressed against the rotary valve casing by self-readjusting spiral springs.
Economic efficiency Adjustment of the frame to the surface of the rotary valve casing ensures optimum sealing with good antifriction properties. This helps to extend maintenance intervals and save repair costs. If nevertheless replacement of sealing frame, rotary valve or fluidization fabric becomes necessary, replacement is possible without removal of the housing within short time. High-quality materials and drive systems from renowned manufacturers ensure high operational reliability and thus an efficient production process.
3 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH
F
D
Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
J
pneumatic drive for rotary flow control valve
B1 / B2 / B3
D
F
J
Weight [kg]
80
454
257
127
91
30
454
257
127
104
80
529
J
A
257
127
125
30
529
257
127
152
95
669
277
147
B1 pneumatic drive for rotary flow control valve
F
F
B3 pneumatic drive for shut off valve
D
B2 motor drive for rotary flow control valve
pneumatic drive for rotary flow control valve
pneumatic drive for rotary flow control va
J
J
J
B3
184 350
.
350 541
B1 / B2 / B3
A
541
B1 / B2 / B3
A
.
.
Size
A
Size
B1
B2
B1 460
B2
F
B1 pneumatic drive for rotary flow control valve B1 pneumatic drive fo Weight
Weight [kg]
F 91
30 20250 200 504
454 530 460 454 480257 454 510 127
257 104
B2 motor drive for rotary flow control valve drive B2 127 (B1) 91 motor drive for rot pneumatic for rotary flow
40 30300 250 554
504 580 510 529 530257 454 560 127
257 125
127 104 drive B3 pneumatic
50 40350 300 604
554 630 560 529 580257 529 610 127
257 152
127
63 50415 350 669
675 147 604 695 610 669 630277 529
184 257
127
480
B3
J 127
200
454
D
D
20
A
B3
454
257
J
control valve
[kg]
control valve control valve (B2) motor drive for rotary flow control for shut off valve valve 125 B3 pneumatic drive (B3) pneumatic drive for shut off valve for shut off valve
152
.
63
415
669
675
695
669
277
147
184 .
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
MÖLLER Loading Systems
2 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Dust-free loading of bulk materials Product profile • High loading capacity • Dust-free • High operational reliability • Adjustable height of lift • T ruck or ship loading, stationary or mobile • M aterial conveyance through internal hose, steel telescope or bucket segment • D ust extraction through external hose with dedusting connection • L ift drive by motor winch with slack rope switch • S ingle wire rope suspension with conical cut-off device • Open outlet for ship loading
Range of application Loading of powdery bulk materials onto open or closed trucks and ships must be effected dust-free and at high loading rates. MÖLLER® loading systems are used world-wide for loading fly ash, cement, lime, gypsum, aluminum oxide, ore dusts, chemical raw materials and similar bulk materials. Loading rates of up to 200 t/h for trucks and up to 1.000 t/h for ships are achieved. Technical concept The standard design loading system is equipped with a flexible double hose. The bulk material is conveyed through the internal hose, the dust escapes through the external hose via the dedusting socket. For highly abrasive materials the internal hose can be replaced by a steel telescope pipe or by bucket segments. The lifting heights can be adjusted to the local conditions.
All standard-design systems are equipped with a motor winch with single wire rope suspension, slack rope switch, a FULL level limit switch and a locking cone at the outlet. Operation is done with a locally pendant control station.
Special design For loading ships the loading system can also be supplied with open outlet, without locking cone and with a dedusting apron. Besides the stationary system also a mobile system running on rails is available. The maximum roadway is 11 meters. Energy supply is effected via a trailing cable. The system is always driven by an electric motor.
3 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
1 Connection flange dimension: DIN 2501, DN 300, PN 10 2 Connection flange dimension: DIN 2501, DN 125, PN 10 3 Motor winch
A Head room
B Retracted
Rope length
Weight
mm
Design 1 mm
Design 2 mm
mm
Design 1 kg
Design 2 kg
2000
1000
1000
5000
322
365
2500
1000
1125
5500
325
379
3000
1000
1250
6000
328
393
3500
1000
1375
6500
331
407
4000
1160
1500
7000
334
421
4500
1220
1625
7500
337
435
5000
1280
1750
8000
340
449
5500
1340
1875
8500
343
463
6000
1400
-
9000
346
-
Design 1: with double hose, mounting plate incl. motor winch
Design 2: with intrnal telescope, mounting plate incl. motor winch
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
MÖLLER Airlift
2 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
A real high-flyer Dizzying: 800 t/h more than 100 m vertical conveying Product profile • V ertical conveying up to 800 t/h of powdery and finegrained bulk materials • Conveying height more than 100 m • Maintenance-free (no rotating parts) • Compact, space-saving design • Low specific energy consumption • Temperature resistant up to 300°C
Applications The MÖLLER® Airlift has been developed for vertical transportation of powdery and fine-grained bulk materials. It is used world-wide for hundreds of applications in the cement-, lime-, gypsum industry, in metallurgical plants, in ash removal installations of power stations, in the aluminium industry and in all other industries where bulk materials have to be conveyed without any problems. Throughputs up to 800 t/h are possible. A conveying height of more than 100 m can be achieved.
When the elevator housing is filled, the fluidised bulk material is pressed towards the booster nozzle by the pressure of the material column, and the air jet escaping there conveys the bulk material into the pickup pipe of the conveying line arranged directly above the nozzle. The material contained in the elevator housing seals off the plant towards the material inlet. The throughput increases with rising material level. The cylindrical part of the elevator housing is available in different heights depending on the bulk material to be conveyed and the conveying height. The booster nozzle is centrally arranged in the bottom of the nozzle. Around it are fluidising areas to ensure material flow. A non-return valve prevents that bulk material enters into the air pipe.
• Completely dust-free operation • High reliability • Very low wear
Operation 1 Airlift 2 Expansion separator 3 Cyclone 4 Exhaust air filter
The Airlift basically consists of the elevator housing (transmitter), the conveying line and the expansion separator (receiver). The communicating effect between the material column in the elevator housing and the flowing material-air mixture in the conveying line is utilised for material conveyance.
At the upper end of the conveying line, material and air flows are separated by the expansion separator and by an additional cyclone. A rotary vane feeder provides for material discharge to the unpressurised area. A bag filter on the silo cleans the exhaust air.
3 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH
Low maintenance, cost-efficient, high performance High availability The MÖLLER Airlift does not use any mechanical or drive elements and is therefore not subject to wear to these elements like conventional vertical conveyors. This means high availability at low specific energy consumption. The bottom part of the conveying line centrally arranged above the booster nozzle can be exchanged. Inspection glasses are placed in the cylinder for control of the filling level. A control circuit is built up between the Airlift filling level and the feeding dosing unit for fully automatic operation.
Equipment variants If extremely abrasive materials are conveyed, the exchangeable pickup pipe will be made of particularly wear resisting material. The Airlift can be equipped with fluidisation fabric for bulk material temperatures of up to 300°C. The material can be fed into the upper cylindrical part of the elevator housing vertically or horizontally. Should the bulk material contain large contaminants the Airlift can be equipped with a grating to remove these contaminants from the conveying process. When the plant is shut down, they can be removed through the manhole.
Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH
MÖLLER Twin Shaft Paddle Mixer
Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
2 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
The perfect mixture
Product profile • Optimum ash humidifying • Dust-free loading • Material capacity up to 300 m³/h • Compact design • Sturdy construction
Application The MÖLLER® Twin Shaft Paddle Mixer is used wherever large amounts of ash are produced and must be transported. To avoid dust formation during transport on belt conveyors and open vehicles the ash is sprayed with water in the Twin Shaft Paddle Mixer before transport. The humidified ash can then be transported. The maximum loading capacity amounts to 300 m³/h of wet ash.
• Long service life • Few wearing parts • Easy cleaning and maintenance through large inspection opening • Optional wet loading tool for direct loading onto truck • CE label
Technical concept At the material inlet the dry ash is fed in controlled quantities into the Twin Shaft Paddle Mixer trough an inlet on the top. In the housing two shafts fitted with conveying and mixing paddles attached with screws rotate in opposite directions, thus circulating and conveying the ash to the material outlet. On the way to the outlet atomised water is sprayed into the ash via high-pressure nozzles and absorbed by the ash. At the material outlet the ash falls soil-damp, dust-free and without free water residue onto a conveyor belt or directly into a loading facility. For this purpose MÖLLER offers a suitable wet loading device which prevents the vapours produced by the hot ash from escaping to the environment. Economic efficiency The MÖLLER Twin Shaft Paddle Mixer is equipped with a generously dimensioned drive which permits continuous operation. The sturdy and reliable construction has only a few wearing parts and works without a central bearing in the worm trough.
Wear is minimum due to the low speed. The entire worm trough can be accessed via an inspection flap, which is self-locking via gas pressure shock absorbers. This permits quick and easy inspection and replacement of all important components. Also cleaning of the interior is considerably facilitated. The conveying and mixing paddles are attached to the shafts with screws and can be replaced without dismantling the shaft.
3 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Size
A
A1
A2
A3
A4
B
B2
B3
C
C1
C2
C3
Pos.4+5
Weight
60
5448
1360
3400
370
4120
1136
679
919
1100
400
499
1448
DN 65
2850 kg
80
6284
1565
4000
470
4920
1480
906
1091
1400
550
799
1904
DN 65
4450 kg
105
6763
1905
4000
530
5070
1908
1151
1335
1700
675
999
2122
DN 100
7850 kg
125
7684
2251
4500
595
5635
2240
1317
1501
1900
775
1199
2427
DN 100
10850 kg
1 Drive on the inlet side
3 Outlet flange
5 Water connection left
2 Inlet flange
4 Water connection right
6 Outlet chute
Maße in mm / Dimensions in mm Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Technische Änderungen vorbehalten Technical alteration reserved
handbetätigt manually actuated
motorisch motor actuated
Übersicht General view Bearb.: Bening Gepr.:
MaF
Probenehmer
809-00
Sampler
Blatt 1 von 1 Ausgabe:
140714
Ersatz für:
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH
MÖLLER Pressure Vessel Systems
Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
2 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Economical and reliable conveying of bulk materials Product profile • High dense-phase conveying • Maximum bulk material rate with a minimum amount of conveying air • Low energy consumption • High conveying capacities • Long distance conveying • Blocking preventing operation • Continuous operation with twin pressure vessel arrangement • F ully automated operation with electronic controls • High-quality fittings and control valves • For standard pipe, MÖLLER TURBUFLOW® and MÖLLER® FLUIDFLOW conveying systems • Long service lives and smooth transport • For bulk material temperatures up to 400 °C
Applications The MÖLLER® pressure vessel is a conveying unit for the pneumatic transport of powdery or granular bulk materials. It is particularly suitable for conveying fly ash, cement, gypsum, aluminium oxide and can therefore be used in many industries. MÖLLER pressure vessels can be connected either to conventional pipe conveying systems, to the much more efficient MÖLLER TURBUFLOW® system or to the new MÖLLER FLUIDFLOW system. Single pressure vessels are used for batch-wise pneumatic transport; twin or triple pressure vessels also allow continuous operation. The Möller pressure vessel system is designed for capacities up to 300 t/h and conveying distances up to 3000 m.
Operation The first step in a conveying sequence is to fill the pressure vessel by a buffer silo. A distributor airslide is also in use if twin or triple pressure vessels are applied. After the filling, the pressure vessel is supplied with the required conveying air. A shut-off device then opens the conveying pipe and initiates the conveyance with highest possible pressure until the pressure vessel is empty. An air distribution system controls the optimum bulk material/air mixture of the material flow from the pressure vessel. This results in maximum conveying performance without blocked pipes. In combination with the patented MÖLLER TURBUFLOW conveying pipe the system ensures low-wear and powersaving operation.
3 Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Economic efficiency MÖLLER pressure vessel systems are designed for material conveying by dense-phase conveying. This permits very high material loading at a low compressed air consumption and low conveying velocities which results in a long service life and low-maintenance operation. MÖLLER offers numerous pressure vessel variants thus enabling optimum and therefore costeffective plant conceptions.
Maße in mm / Dimensions in mm Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH
Technische Änderungen vorbehalten Technical alteration reserved
Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Maßblatt Dimension Sheet Bearb.: Pawlowski Gepr.:
Irmscher
Knollenbrecher
M 857-01
Lump Breaker
Blatt 1 von 2 Ausgabe:
140710
Ersatz für:
Maße in mm / Dimensions in mm Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH
Technische Änderungen vorbehalten Technical alteration reserved
Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Maßblatt Dimension Sheet Bearb.: Irmscher Gepr.:
FP
Über/Unterdruckventil
B 800-04
Pressure/Vacuum relief valve
Blatt 2 von 2 Ausgabe:
140710
Ersatz für:
Fuller-KinyonTM Screw Pump High performance Low maintenance Maximum efficiency
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
FULLER-KINYONTM PUMP
Ongoing innovations Outstanding results Typical materials handled
APPLICATIONS
Asphalt filter dust Barytes Bauxite Bentonite Catalysts Cement Cement raw materials Clays (dried) Coal Coke dust Copper calcines Dolomite Feldspar Fluorspar Fly ash Gypsum (calcined and raw) Kaolin Lime Limestone Magnesite Magnetite Manganese dioxide Ores Phosphate rock Silica Talc and more.
heavy-duty, screw-type pneumatic
Type M Pump pressurized seal and shaft bearing assembly
The Type M Fuller-Kinyon Pumps are pumps. These pump systems are most commonly used to convey dry, freeflowing, pulverized materials from grinding mills, transfer materials from silo to silo, transfer dust from collectors, and load and unload railcars, ships and barges. The materials are conveyed literally anywhere a pipeline can be run and to any number of delivery points. Distances of 4500 feet (1371 meters) are not uncommon.
GENERAL SPECIFICATIONS
Fuller-Kinyon 350mm Type M Pump
Fuller-Kinyon Type M Pumps are constructed of cast iron and steel, and mounted on a cast iron base. Type M pumps are equipped with ball bearings that support a pump screw at both ends to help provide a smooth, balanced operation. The screw is dynamically balanced and areas of this screw, along with other parts of the pump in direct contact with the material to be conveyed, are made of hardened, wear-resistant material and special hard surfacing where required. The screw is directly coupled to the driving motor but can be v-belt driven.
Standard equipment on Type M pumps includes a pressurized seal and bearing assembly that extends the service life of the discharge seals by preventing the material being handled from entering the bearing area. Each pump system includes the pump, drive motor and compressed air source.
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
CONTROL YOUR COSTS AND IMPROVE YOUR AVAILABILITY Designed to save and destined to succeed, the new 3-piece screw has made the Fuller-Kinyon Type M Pump better than ever. Replacement or removal of parts and lower plant maintenance costs - have never been easier.
Seal and shaft bearing can be removed as a single unit, including the screw shaft
OPERATION The materials to be conveyed enter the hopper by gravity and are advanced through the barrel by the screw. The material is compacted as it is advanced. Its density is further increased in the space between the terminal flight of the screw and the face of the non-return valve to form a seal against the transport line pressure, thus preventing blowback. The material then enters the discharge body, is fluidized by compressed air, and is conveyed into the transport line.
Less disassembly during screw removal.
Lighter, more compact flight section
SPECIFICATIONS Capacities The Type M Pump ranges in diameters from 150mm to 350mm with capacities up to 600 mtph of standard Portland cement Conveying Air Pressure Range [Type M] 5 to 35 psig (0.34 to 2.4 Bar)
Specialties Maximum material temperature for standard Type M: 400° F (204° C) Type M Pump can be furnished to meet NFPA requirements for pulverized fuel firing systems
Product catalogue Table of Content Image brochure Moeller-Pump Moeller valve Two way diverter valve Rotary valve Slide gate Pendullum Flap Double Pendulum Flap Rotary Shut Of Valve Rotary Flow Control Valve Loading Systems Airlift Twin Shaft Paddle Mixer Sampler Air slides Turbuflow / Multi Turbuflow Pressure Vessel Systems Lump breaker Pressure /Vaccum Relief Valve Ship Unloader FLSmidth Hamburg GmbH Haderslebener Straße 7 D-25421 Pinneberg Germany Tel +49-4101-788 0 Fax +49-4101-788 140 Deutsche Steuernummer: 18 295 16630
[email protected] www.flsmidth.com
PNEU-FLAP
TM
PNEUMATIC TORQUE CONTROLLER OPERATION The Pneu-FlapTM Pneumatic Torque Controller is designed to provide a constant torque through the full range of motion of the pump discharge flapper valve, thereby, maintaining a good material seal at all times between the pressurized conveying line and the pump screw. Designed to be easily adjusted for your specific operating conditions, the Pneu-Flap Torque Controller minimizes component wear and improves the FullerKinyon pump performance by optimizing the flapper valve torque.
M Pump Discharge Options Pump discharge arrangements are flexible to meet virtually any piping requirements
Left hand Discharge
Right hand Discharge
with parallel conveying to front, rear or 90° perpindicular
with parallel conveying to front, rear or 90° perpindicular
DENMARK FLSmidth Hamburg GmbH Haderslebener Strasse 7 www.fls-pt.com 25421 Pinneberg, Germany Tel: +49 4101 7880 Up-to-date addresses of worldwide Fax: +49 4101 788140 subsidiaries and sales offices are Email: available from our
[email protected] website
FLSmidth A/S Vigerslev Allé 77 DK-2500 Valby Copenhagen Tel:+45 36 18 10 00 Fax:+45 36 30 18 20
USA
INDIA
FLSmidth Inc. 2040 Avenue C Bethlehem, PA 18017-2188 Tel:+1 610-264-6011 Tel:+1 800-523-9482 Fax:+1 610-264-6170 E-mail:
[email protected]
FLSmidth Ltd. Capital Towers 180, Kodambakkam High Road Nungambakkam Chennai 600 034 Tel:+91 – 44-52 191234 Fax:+91 – 44-2827 9393 E-mail:
[email protected]
04-2006-PT FKPUMP
Our brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time. Please contact us for specific information or data that may relate to your interests.
